HG ATC Series
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HYBRID BENDING MACHINE WITH AUTOMATIC TOOL CHANGER

HYBRID BENDING MACHINE WITH AUTOMATIC TOOL CHANGER VASTLY REDUCED DAILY SET-UP TIMES RAPID TURNAROUND BETWEEN JOBS AMADA engineered the HG-ATC as an ideal solution for variable lot sizes and complex tool layouts. The Automatic Tool Changer (ATC) can load even the most complex tool layout within three minutes and allows operators of varied experience levels to efficiently utilise this bending system. The key benefits of the ATC are: -- Quick tool set-ups -- Four independent tool manipulators -- Automatic and safe tool locking by hydraulic clamps -- Possible reverse orientation of tools Other...

TYPICAL PROCESSING SAMPLES Machine: HG-1003 ATC Material: Zintec 1.0 mm Total number of bends: 10 Total number of tool station: 4 Machine: HG-2204 ATC Material: Mild Steel 1.0 mm Total number of bends: 13 Total number of tool station: 19 SET-UP AND OPERATING TIME (10 parts) SET-UP AND OPERATING TIME (10 parts) 55% SAVED TIME Conventional machine DAILY PRODUCTION EXAMPLE* Work preparation Programming Set-up Trial bend Actual processing Conventional machine Data save Reported data are only for reference

HIGHLY ACCURATE BENDING FUNCTION UNIQUE HYBRID DRIVE SYSTEM Thanks to its independant AC-SERVO motor drive and its highly efficient bidirectional hydraulic pumps, the bending operation offers the following key benefits: AC Servo motor Two-way piston pump Cylinder Piston Extremely fast approach, bending and return speeds provide faster cycle times and produce more parts per hour Unrivalled ram positioning and repeatability of ±0.01mm Programmable ram tilting and free off-center bending capacity allows for quick set-up of multi-stage part bending Low power consumption: thanks to Hybrid...

SENSOR FINGERS -- A useful feature when bending asymmetrical work pieces -- Eliminates gauging errors -- A flexible position with pin exchange is possible -- Sensor pauses the bend process if the part becomes separated from the gauge BACK GAUGE SYSTEM Flexible, accurate and high performance back gauge, made of an extruded aluminium alloy and exclusively made for AMADA. The use of this technology allows a very light but strong and rigid moving element, giving maximum speed and maintaining long term accuracy. U-SHAPE FINGER FAST FINGER (available on 1003 model only) - Special finger shape for...

EASY OPERATION Program call Bend sequence The AMNC 3i control is optimised for ease of use. - The multi-touch LCD panel, with its user-friendly design, provides intuitive smartphone like operation - The 18.5 inch vertical display means you can view all the necessary program and bend information on one screen Safety device Safety door The machine is equipped with a laser security system (AKAS III) that is positioned automatically. During the automatic tool change, a vertical sliding door protects the operators. It is manually closed and opens automatically at the end of the tool loading...

OTHER FUNCTIONS AND OPTIONAL EQUIPMENT Automatic slide foot pedal Hand wheel - The bending control pedal moves according to the operators position to avoid manual repositioning; improving ergonomics and saving time - Easy adjustment of all axes - Simple and flexible manual adjustments - Built-in bar code reader - Eliminates program search time and errors Sheet follower Front support - Improves accuracy and safety - Assists the operator - Eliminates the need for a second operator - Improves ergonomy of operator - Easier bending process by multi station set-up - Front workpiece support...

*Total length is intended with the arm and the NC maximum extended on the exterior, and all doors closed. “Total width is intended with the arm and the NC maximum extended in front, and all doors closed. MACHINE SPECIFICATIONS HG-ATC Specifications, appearance and equipment are subject to vary without notice by reason of improvement or regional requirement. For Your Safe Use Be sure to read the operator's manual carefully before use. When using this product, appropriate personal protection equipment must be used. The official model name of machine described in this catalogue is HG. Use the...