Catalog excerpts
LASER CUTTING A NEW BENCHMARK FOR CUT SPEED AND QUALITY
Open the catalog to page 1A NEW BENCHMARK FOR CUT SPEED AND QUALITY AMADA FOL-3015 AJ LASER CUTTING MACHINE SETS A NEW BENCHMARK FOR CUT SPEED AND QUALITY COMPETENCE THROUGH EXPERIENCE. A LASER REVOLUTION! Drawing on an extensive experience in laser technology and software solutions, Amada introduce a new generation of laser processing; the FOL-3015 AJ. Axis speeds of 340m/min and high quality laser cutting at superfast speeds are delivered from a compact footprint. Both machine and beam generation are designed and developed by Amada, providing perfectly synchronised components for optimum performance. To further...
Open the catalog to page 2TYPICAL PROCESSING SAMPLES PRODUCTIVITY COMPARISON 57% TIME REDUCTION (4 kW) Conventional 4 kW CO2 laser machine 0 Processing speed RUNNING COST COMPARISON 66% COST REDUCTION PER PART (4 kW) Material: Galvanised Steel, 1.6 mm Dimension: 1830 x 915 mm Number of part types: 11 Total number of parts: 27 Conventional 4 kW CO2 laser machine 0 PRODUCTIVITY COMPARISON Material: Copper, 2 mm Dimension: 183 x 88 mm PRODUCTIVITY COMPARISON Conventional 4 kW CO2 laser machine Conventional 4 kW CO2 laser machine 0 Processing speed Processing speed RUNNING COST COMPARISON RUNNING COST COMPARISON 52.1%...
Open the catalog to page 3ENERGY SAVINGS THE FOL-3015 AJ SOLVES MANY CONVENTIONAL LASER PROCESSING PROBLEMS Laser Module Electric consumption Pump LD (Laser diode) CO2 laser Active fibre Fibre laser A concept illustration The construction of the fibre laser oscillator and optical transport of the laser beam is less complex than a CO2 system. This drastically reduces the maintenance requirements of the oscillator and optical parts. Amada's fibre laser has a higher energy conversion and 3 times higher energy efficiency than a CO2 laser. Power consumption of the oscillator is also substantially reduced. There is no...
Open the catalog to page 4HIGH QUALITY PROCESSING OF HIGHLY REFLECTIVE MATERIALS PROCESS RANGE EXPANSION Wavelength and absorption by metals Fibre laser Aluminium Steel High abso rptio n The fibre laser has a shorter wavelength and is 3 to 4 times more easily absorbed than traditional CO2 lasers. This enables high-quality processing of highly-reflective, difficult to process materials such as aluminium, brass, copper and titanium. HIGH SPEED AND HIGH ACCURACY PROCESSING THE MAXIMUM PROCESSING SPEED IS 100 M/MIN, FIVE TIMES HIGHER THAN A CONVENTIONAL CO2 LASER SUS304 2.0 mm The FOL-3015 AJ is equipped with an...
Open the catalog to page 5FUNCTIONS AND OPTIONAL EQUIPMENT Monitoring eyes Optical fiber Scattered radiation Lens Process Monitoring System Factors that may cause processing defects, such as through piercing, gouging and plasma, are constantly monitored. The process monitoring function ensures continuous and stable processing. Before piercing medium thickness sheets, oil is sprayed on the material to prevent spatter build-up, improve processing quality and achieve stable processing. While cutting a thick material, water is sprayed on the material to reduce the thermal effect of cutting, prevent cutting defects, and...
Open the catalog to page 6For illustrative purposes only Cutting Lenses Dust Collector The OVS IV system measures the pitch of two reference holes and automatically compensates for any origin deviation when transferring a sheet of parts from the punch machine. The pitch and circularity of the cut holes are also measured. When the measured values fall outside the specified limits, an alarm is activated. The LCG-3015 AJ is supplied with 3 cutting lenses as standard: Efficiently collects any dust and particles generated during the cutting process to ensure a clean working environment. ・-150 mm lens assembly* - 190 mm...
Open the catalog to page 7Controlled axes X, Y, Z axes (three axes controlled simultaneously) + B axis + CF axis Axis travel distance Maximum processing dimensions Maximum simultaneous feed rate Maximum material mass Processing surface height Positionning accuracy Machine mass (main unit only) OSCILLATOR SPECIFICATIONS SHUTTLE TABLE SPECIFICATIONS AJ-2000 Beam Generation Maximum power Wavelength Maximum processing thickness W μm Mild Steel Stainless steel Aluminium Brass Copper Laser diode-pumped fibre laser 2000 4000 1.08 LST-3015 Maximum material dimensions Number of pallets Specifications, appearance and...
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