FLC AJ
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3 AXES LINEAR DRIVE FIBRE LASER MACHINE

3 AXES LINEAR DRIVE FIBRE LASER MACHINE FULLY FEATURED, HIGHLY EFFICIENT HIGH SPEED, HIGH ACCURACY, ENERGY SAVING The FLC-3015AJ combines 2 important characteristics for modern laser cutting. All 3 axes are linear driven and the laser source is Amada’s latest in-house developed fibre technology. The combination of these elements and Amada’s proven automation options provide you with a new solution for your manufacturing requirements.

TYPICAL PROCESSING SAMPLES PRODUCTIVITY COMPARISON 42% TIME REDUCTION (2 kW) Conventional 4 kW CO2 machine 0 Processing speed RUNNING COST COMPARISON 75% COST REDUCTION PER SHEET (2 kW) Conventional 4 kW CO2 machine Material: Aluminium 5052, 1.0 mm Dimension: 2000 x 1000 mm Material:Zinc coated steel, 1.6 mm Dimension: 655.0 X 202.0 mm PRODUCTIVITY COMPARISON Material: Brass, 3.0 mm Dimension: 48.5 x 48.5 mm PRODUCTIVITY COMPARISON Processing speed Processing speed RUNNING COST COMPARISON RUNNING COST COMPARISON 45.7% COST REDUCTION PER PART 44.8% COST REDUCTION PER PART Running costs...

THE COMBINATION OF 3 AXIS LINEAR DRIVES AND LATEST FIBRE LASER GENERATION TECHNOLOGY REDUCED PRODUCTION TIMES DUE TO INCREASED ACCELERATION Linear drive Sample workpiece 5 X 5 mn/thickness 1,3mm Cutting speed Rack & pinion \ball screw Cutting speed Cutting speed comparison: cycle time and acceleration Peripheral processing Process time Peripheral processing Process time Time saving Cycle time = time required by the laser cutting machine to complete each series of processing steps when it runs continiously and repeatedly With 2.5g acceleration, high point-to-point positioning speeds and high...

HIGH QUALITY PROCESSING OF HIGHLY REFLECTIVE MATERIALS PROCESS RANGE EXPANSION Wavelength and absorption by metals Fibre laser Aluminium Steel High abso rptio n The fibre laser has a shorter wavelength and is 3 to 4 times more easily absorbed than traditional CO2 lasers. This enables high-quality processing of highly-reflective, difficult to process materials such as aluminium, brass, copper and titanium. ENERGY AND MAINTENANCE COST REDUCTIONS ENERGY CONSERVATION AND COST REDUCTION Laser Module Electric consumption Pump LD (Laser diode) CO2 laser Active fibre Fibre laser A concept...

FUNCTIONS AND OPTIONAL EQUIPMENT Monitoring eyes Optical fiber Scattered radiation Lens Process Monitoring System Factors that may cause processing defects, such as through piercing, gouging and plasma, are constantly monitored. The process monitoring function ensures continuous and stable processing. Before piercing medium thickness sheets, oil is sprayed on the material to prevent spatter build-up, improve processing quality and achieve stable processing. While cutting thick material, water is sprayed on the material to reduce the thermal effect of cutting, prevent cutting defects, and...

Cutting Lenses ‘One Touch’ Lens and Nozzle Exchange The OVS IV system measures the pitch of two reference holes and automatically compensates for any origin deviation when transferring a sheet of parts from the punch machine. The pitch and circularity of the cut holes are also measured. When the measured values fall outside the specified limits, an alarm is activated. The FLC-3015 AJ is supplied with 3 cutting lenses as standard, to ensure no compromise on speed or quality: In order to ensure reliable processing, the FLC-3015 AJ is equipped with Amada's latest HS capacitance sensing head....

MACHINE SPECIFICATIONS FLC-3015 AJ Numerical control Controlled axes AMNC 3i X, Y, Z axes (three axes controlled simultaneously) + B axis + CF axis Axis travel distance Maximum processing dimensions Maximum simultaneous feed rate Maximum material mass Processing surface height Positionning accuracy Machine mass (main unit only) OSCILLATOR SPECIFICATIONS SHUTTLE TABLE SPECIFICATIONS Beam Generation Maximum power Wavelength Maximum processing thickness Mild Steel Stainless steel Aluminium Copper Brass Titanium Laser diode-pumped fibre laser 2000 1.08 Maximum material dimensions Number of...