ENSIS AJ
8Pages

FIBRE LASER CUTTING WITH EXPANDED CAPABILITIES

UNIQUE LASER CONTROL THAT OPTIMIZES SHEET METAL CUTTING A 2 kW FIBRE LASER PROCESSING THIN TO THICK MATERIALS WITH RESULTS COMPARABLE TO 4 kW CO2 LASERS AMADA'S VARIABLE BEAM CONTROL UNIT ALLOWS WIDE RANGE FIBRE LASER CUTTING CAPABILITIES The fibre laser beam has many advantages over conventional laser technology in thin material cutting applications. The ENSIS machine expands the thickness range achievable with just 2 kW of laser power, while retaining the thin material cutting capabilities. The conventional wisdom about fibre lasers has been overturned by Amada's patented beam control...

TYPICAL PROCESSING SAMPLES Material: stainless steel 1.5 mm Material: stainless steel 1.0 mm PRODUCTIVITY COMPARISON RUNNING COST COMPARISON 59% COST REDUCTION PER PART laser machine Processing speed laser machine Material: mild steel 1.0 mm Material: mild steel 19.0 mm RUNNING COST COMPARISON 56% COST REDUCTION PER PART RUNNING COST COMPARISON 44% COST REDUCTION PER PART laser machine laser machine Running costs include assist gases, electricity and consumables.

THIN TO THICK MATERIAL PROCESSING WITH 2 kW FIBRE LASER POWER TOTAL BEAM CONTROL Amada’s patented Variable Beam Control Unit allows the complete manipulation of the 2 kW fibre laser beam so that it is perfectly matched to the material\thickness being processed. Thin material cutting Laser beam image An extremely thin beam of high energy density cuts thin material at high speed. Thick material cutting Laser beam image A beam of wide kerf cuts thick material. A gap is formed for the assist gas to remove the molten material. Active fibre Photograph includes optional equipment

AMADA’S LATEST FIBRE LASER OSCILLATOR ADVANCED DEVELOPMENT OF OUR IN-HOUSE FIBRE LASER SYSTEM Variable Beam Control Unit Fibre laser module ENSIS image Fujinomiya clean room New ENSIS AJ fibre laser source Built on the successful Amada AJ-2000 fibre laser system, the dedicated, small footprint ENSIS-2000 oscillator produces a very high quality beam tuned specifically for sheet metal processing. In-house manufacturing In order to enhance the production of fibre laser oscillators at Amada’s Fujinomiya facility and to meet ever increasing demand, 18 clean rooms have been created specifically...

FUNCTIONS AND OPTIONAL EQUIPMENT Monitoring eyes Optical fiber Scattered radiation Lens Motorised Auto Focus Control System Laser cutting process monitoring The optimum focal point is automatically set from the cutting database to suit each material. A constant focus is maintained, ensuring optimum laser beam quality and reduced assist gas costs. The laser cutting process is constantly monitored for piercing, gouging, plasma, and other cutting defects to ensure constant and stable cutting. Automatic Nozzle Changer To ensure fully automatic operation, the ENSIS AJ is equipped with a multiple...

X-direction conveyor This fully automatic CAM system nests all the user defined parts and quantities, applies punch tooling/laser profiles, defines the processing sequence and generates the NC program. Increase productivity for your punch, laser or combination machines. The ENSIS AJ is equipped with the AMNC 3i NC and a new touch screen interface providing comfortable operation and impressive ergonomics. It enables simple, intuitive ease of use and fits perfectly into the VPSS3i digital suite concept. Scrap and small parts are unloaded in the X direction by the conveyor installed in the...

ENSIS-3015 AJ + shuttle table (LST) (L) 10040 x (W) 2840 x (H) 2240 ENSIS-4020 AJ + shuttle table (LST) (L)12080 x (W) 3360 x (H) 2240 Numerical Control Controlled axes Axis travel distance Maximum processing dimensions Maximum simultaneous feed rate Positioning accuracy Maximum material mass Processing surface height Machine mass ENSIS-4020 AJ AMNC 3i X, Y, Z axes (three axes controlled simultaneously) + B axis 3070 x 1550 x 100 4070 x 2050 x 100 3070 x 1550 4070 x 2050 170 ± 0.1 920 1570 940 8000 12200 OSCILLATOR SPECIFICATIONS SHUTTLE TABLE SPECIFICATIONS Beam generation Maximum power...