EM-ZR SERIES
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PUNCHING SOLUTION WITH AUTOMATIC TOOL CHANGE

PUNCHING SOLUTION WITH AUTOMATIC TOOL CHANGE AC SERVO DIRECT TWIN DRIVE AND ZR TURRET THE FUSION OF AMADA'S ORIGINAL TECHNOLOGIES ENABLES HIGH SPEED, HIGH QUALITY AND HIGH PRODUCTIVITY PROCESSING The EM-ZR series come equipped with Amada's unparalleled AC servo direct twin drive system and ZR turret, a major innovation for turret punch presses. Parts can be produced not only with high speed but also with no scratching of the underside. When combined with Amada's ID Tooling system and the elimination of processing limits, the EM-ZR series is perfect for highmix low volume continuous...

TYPICAL PROCESSING SAMPLES • Number of sheets processed: 2 • Number of tools used: 21 • Number of tapping hits: 114 Material: Aluminium 3.0 mm Dimension: 2000 x 1000 mm PROCESSING TIME COMPARISON First sheet Conventional punch machine Second sheet Material: Galvanised steel 1.6 mm Dimension: 500 x 400 mm Material: Galvanised steel 1.6 mm Dimension: 184 x180 mm PROCESSING TIME PROCESSING TIME

HIGH QUALITY, HIGH SPEED PROCESSING HIGH SPEED PROCESSING OF FORMED PARTS WITHOUT SCRATCHING THE UNDERSIDE High speed processing with a scratch-free underside ZR turret and completely flat brush bed table Amada's continuous development of the turret punch press has led to the elimination of marking of the underside of the material by the die. The lower turret of the EM ZR is completely covered by the brush table. Up/down forming, high extruded forms and scratch free processing are all possible as only the required die is lifted through the brush bed. Easy programming Completely flat table...

STABLE, HIGH QUALITY PROCESSING DIGITAL QUALITY MANAGEMENT USING THE ID TOOLING SYSTEM Tool condition management Prevention of tool setup mistakes Stable, high quality processing Tool condition management The tool identification is marked on each individual tool so each one can be digitally managed. When a tool is installed, the machine automatically checks the ID to ensure the correct tool is used. The machine control will display which tools require maintenance to provide the optimum performance at all times. Elimination of die shimming Automatic die height adjustment After grinding, the...

FUNCTIONS AND OPTIONAL EQUIPMENT Power saving/optimum stroke Electricity consumption Eccentric shaft AC servo direct twin drive Load levelling, energy saving system The AC servo direct twin drive system has a simple, well balanced structure. Special AC servo motors are directly connected to both ends of an eccentric shaft. With this patented twin drive system, the hit rate and optimum stroke can be achieved for every material thickness. This excellent energy recovery system collects and stores energy generated when the brake is applied to the ram into a capacitor, which is then reused...

New slug suction unit Tool Setup Station (EM ZRT) The EM ZR series has a brand new slug suction unit design which prevents slug pull through 3 controllable stages at each turret station, depending on the material thickness and tool size. At the set up station, tools can easily be changed in parallel to the process. This drastically increases the machine utilisation. In combination with ID-tooling it makes tool management easier and helps to prevent any set up mistakes. Buffer turret (EM ZRB) With a combined total storage capacity of 65 tools, the buffer turret system allows tooling to be...

MACHINE SPECIFICATIONS EM ZR Series Numerical control Punching force Drive system AC servo, direct twin drive 32 ZR ( 4 Auto Index stations) Controlled axes Axis travel distance Maximum simultaneous feed rate Maximum punching hit rate 5 mm stroke / 25.4 mm pitch 5 mm stroke / 2.0 mm pitch 1.4 mm stroke / 0.5 mm pitch Maximum marking hit rate Positioning accuracy Work range without reposition Maximum sheet thickness Maximum material mass Machine mass Specifications, appearance and equipment are subject to change without notice by reason of improvement. For Your Safe Use Be sure to read the...