AML 2515AJ
8Pages

ENERGY SAVING, HIGH PRODUCTIVITY COMBINATION MACHINE

ENERGY SAVING, HIGH PRODUCTIVITY COMBINATION MACHINE ALL ELECTRIC PUNCHING SYSTEM WITH IN-HOUSE DEVELOPED FIBRE LASER ENGINE FOR FLEXIBLE, LOW RUNNING COST PRODUCTION Using AMADA's in-house designed 3kW fibre laser engine and market leading servo electric punching technology, the EML-AJ provides the perfect tool to enhance your productivity. In order to provide the highest levels of operator protection, and to fully comply with CE marking regulations, an innovative table cabin design is utilized. Due to the front open concept, as with all AMADA fibre laser combination machines, a sheet of...

TYPICAL PROCESSING SAMPLES RUNNING COST COMPARISON 33% COST REDUCTION PER PART vs CO2 combination machine Conventional 4kW CO2 combination machine 0 PROCESSING TIME COMPARISON 42% TIME REDUCTION PER PART vs punching machine RUNNING COST COMPARISON 49% COST REDUCTION PER SHEET vs CO2 combination machine Conventional 4kW CO2 combination machine 0 ASSIST GAS COST COMPARISON 70% GAS COST REDUCTION PER PART vs standard O2 processing

AMADA FIBRE LASER AND ELECTRIC PUNCH TECHNOLOGY LOW ENERGY CONSUMPTION WITH HIGH PRODUCTIVITY AMADA FIBRE LASER The EML-AJ uses a single module 3kW version of AMADA’s own in-house designed fibre laser oscillator, which is perfectly suited to the processing of combination parts with very low running costs. ALL ELECTRIC PUNCHING The EML-AJ uses twin AC servo motors to generate 30 tons of punching force, allowing a wide range of punched and formed parts to be processed. This system uses up to 70% less electricity compared to hydraulic systems. OPTIONAL EQUIPMENT AND FUNCTIONS AUTOMATED TOOL...

STANDARD EQUIPMENT AND FUNCTIONS Nozzle Changer / Single Lens To ensure uptime is maximized, the EML-AJ is equipped with an automatic nozzle changer for fast changeover times. To further maximize productivity, all materials can be cut with a single lens. Scrap Plate Cleaner This automatic system quickly and simply removes any dross build-up on the cutting gap plates by utilizing a cleaning brush attached to the end of the X axis carriage. V-Monitor Check the real-time machine status remotely on your smart device. Additionally, whenever an alarm occurs, V-Monitor will also record HD video to...

STANDARD EQUIPMENT AND FUNCTIONS Punch break detector The sheet repositioning cylinders are used to blow air through a punched hole to determine if it has been correctly processed or not. A build-up of back pressure indicates the punch could be broken or incorrectly setup. The machine will stop to prevent further issues. Tapping stations 4 tapping stations are integrated into the turret of the EML-AJ. These allow M2.5 to M8 taps to be utilized in the program. When they are not required for tapping operations, they can be loaded with standard ‘B’ station tools. AMADA rapid forming tool...

AUTOMATION SYSTEMS RMP-N Single pallet L/UL RMP-NTK Compact single pallet L/UL + part removal LA-NTK + SR-NTK Single pallet L/UL + enhanced part removal ASR-PR Single tower L/UL + part removal AS-NTK + ULS-NTK Double tower L/UL + enhanced part removal CSII Multi pallet stockyard system A BRIDGE BETWEEN ERP AND AMADA ECO-SYSTEM AMADA Order Manager (AOM) is the new cloud-based platform created by AMADA. Thanks to the AMADA standard data exchange interface, the customer’s existing ERP system can be easily connected to AOM to allow the production data to be sent to the AMADA machines and for...

DIMENSIONS EML-2515AJ (L) 5689 x (W) 6927 x (H) 2525 With PDC option: (L) 6808 x (W) 6927 x (H) 3010 MACHINE SPECIFICATIONS EML-2515AJ Numerical control Combined working range (with reposition) X x Y Maximum material thickness Rapid feed rate X/Y/Z* Press capacity Punch Press stroke (25.4 mm pitch / 5 mm stroke) Tapping (cutting/forming) Oscillator Laser Laser protection Accuracy AMNC 3i 3050 x 1525 6.0 (X) 100 / (YP) 80 / (YL) 100 / (Z) 80 300 500 MPT Tap AMADA-AJ 3kW Table cabin ± 0.07 AJ-3000 Laser diode-pumped fibre laser 3000 * Maximum possible combined axis speed OSCILLATOR...