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Altantek Hidrolik Pazarlama ve Tic. A.S.
ALTAN ÜRÜN KATALOĞU

ALTAN ÜRÜN KATALOĞU

Product catalog summary

Introduction
This technical catalogue provides guidance on selecting and using hydraulic hoses, emphasizing their importance for safety, functionality, low maintenance costs, and long service life in hydraulic systems.

Construction of Rubber Hydraulic Hose
Hydraulic hoses are constructed from several layers: an inner rubber tube, a reinforcement layer (steel wire or textile), a separation layer, and an outer rubber layer. Each layer serves specific functions, such as pressure resistance and protection from environmental conditions.

Technical Information

Working Pressure: Hoses must withstand continuous working pressure, considering surge and peak pressures.
Temperature Range: Operating outside specified temperatures can reduce performance and cause leaks or bursts.
Bursting Pressure: Typically four times the working pressure, used for manufacturing tests.
Proof Test Pressure: Twice the working pressure, conducted per ISO 1402 standards.
Chemical Compatibility: Ensures the hose material is compatible with the fluid and environment.
Minimum Bending Radius: Exceeding this can lead to leaks or bursts.

Hose Size and Weight
Proper hose sizing is crucial to avoid overheating, pressure loss, and stress. The weight of the hose is relevant for shipping and storage.

Mounting and Storage
Proper mounting avoids stress, abrasion, and twisting. Storage conditions should maintain specific temperature and humidity levels to preserve hose integrity.

Manufacturing and Mounting of Assembled Hydraulic Hose
Critical processes include selecting the correct hose size, pressure resistance, and temperature compatibility. Proper assembly and mounting extend service life and prevent failures.

Shelf Life and Standards
Hydraulic hoses have a shelf life of up to 6 years, with specific storage conditions outlined by standards such as ISO 8331 and SAE J1273.

Additional Considerations
Protection against abrasion and compatibility with fittings are essential. Proper cutting and measurement techniques are crucial for maintaining system cleanliness and functionality.

Overview: This document provides detailed specifications and construction information for various types of hydraulic hoses, including wire braided and wire spiral hoses, designed for hot oil, hot air, and high abrasion applications. It includes technical data such as dimensions, pressure ratings, and temperature ranges.

Specifications:

Hose Types: The document covers multiple hose standards including DIN EN 853, DIN EN 856, SAE 100 R16, R17, R13, R15, and R4.
Materials: Hoses are constructed with oil-resistant synthetic rubber, high tensile steel wire braids, and abrasion-resistant covers.
Temperature Range: Operating temperatures range from -40°C to +135°C, with peak temperatures up to +150°C for short periods.
Pressure Ratings: Working pressures vary by hose type, with some hoses rated up to 500 bar.

Hose Construction:

Tube: Made of oil-resistant synthetic rubber.
Reinforcement: Consists of one to six layers of high tensile steel wire braids or spirals, depending on the hose type.
Cover: Abrasion, ozone, and weather-resistant synthetic rubber, with some hoses offering superior abrasion and flame resistance.

Applications:

Hoses are suitable for hydraulic systems requiring high pressure and temperature resistance, including hot oil and hot air applications.
Specific hoses are designed for high abrasion and flame resistance, meeting MSHA and DSK standards.

Key Data from Tables:

Dimensions: Inside diameters range from 6.4 mm to 102 mm, with corresponding outside diameters and weights provided.
Pressure Ratings: Detailed working, test, and burst pressures are listed for each hose type.
Bend Radius: Minimum bend radii are specified to ensure proper installation and performance.

Recommendations:

For skive type ferrules, contact the sales department as the document lists non-skive type part numbers.
Ensure compatibility with system requirements by consulting the detailed specifications provided for each hose type.

Overview: The document provides detailed specifications and construction details for various types of hydraulic hoses, focusing on their resistance to abrasion and flame. It includes tables with technical data for different hose models, highlighting their dimensions, pressure ratings, and weight.

Specifications: The tables list part numbers, nominal sizes, inside and outside diameters, working, test, and burst pressures, minimum bend radius, and weight for each hose type. The hoses are categorized by standards such as DIN EN 853, DIN EN 857, SAE 100 R16, and others.

Hose Construction: Each hose is constructed with an oil-resistant synthetic rubber tube, reinforced with high tensile steel wire braids. The cover is designed for superior abrasion resistance, excellent ozone and UV resistance, and is weather and saltwater resistant. The hoses are also flame resistant according to MSHA and DSK standards.

Temperature Range: The operating temperature range for these hoses is from -40°C to +100°C, with a peak temperature of +120°C for short-term conditions.

Recommendations: The document advises contacting the sales department for skive type ferrules, as the listed part numbers are for non-skive type hose assemblies.

Overview: The document provides detailed specifications and construction details for various types of hydraulic hoses, focusing on their resistance to abrasion, flame, and environmental conditions. It includes tables with technical data for different hose models, highlighting their dimensions, pressure ratings, and construction materials.

Specifications: The document lists several hose models with specific part numbers (P/N), dimensions in both metric and imperial units, working pressure, test pressure, burst pressure, minimum bend radius, and weight. Each model is designed for specific applications, with varying levels of reinforcement and resistance.

Hose Construction: The hoses are constructed with oil-resistant synthetic rubber tubes, reinforced with high tensile steel wire braids. The cover is designed to provide superior abrasion resistance, excellent ozone and UV resistance, and withstand harsh weather and salty water conditions. The temperature range for most hoses is from -40°C to +121°C, with some models capable of withstanding peak temperatures of +125°C for short periods.

Key Features: - Superior abrasion resistance, up to 10 times better than standard rubber covers. - Excellent resistance to ozone, UV, weather, and salty water. - Flame resistance according to MSHA and DSK standards. - Available in non-skive and skive types, with specific ferrule part numbers provided for each type.

Recommendations: For skive type ferrules, contact the sales department for appropriate part numbers. Ensure compatibility of hose specifications with application requirements, particularly regarding pressure ratings and environmental conditions.

Catalog excerpts

ALTAN ÜRÜN KATALOĞU

Open the catalog to page 1

GIRO? Hidrolik sistemler igin hidrolik hortumlarin, hidrolik hor-tum rakorlarmm ve hidrolik bagianti elemanlarmm -nelllgi, bakim giderlerinin az olmasi ve sistemin uzun omurlu olmasi bakimindan hayati onem tajimakta-dir. Bu teknik kata log hidrolik hortumlar, hidrolik hortum ba$fikfari ve hidrolik bagianti elemanlari lie ilgili urun segiminde dlkkat edilecek noktalar, urun kullanimin-da dikkat edilecek noktalar ve urunlerin teknik ozel-likleri He ilgili kullanicilara rehber olmasi igin hazirlan-miytir. KAU^UK HiDROLiK HORTUMUN YAPISI Kaufuk hidrolik hortumlarin yapisi birgok katmandan olu $ur....

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Ayrica hidro/ik hortum ile kuflamfacak hidrolik hortum rakorlari ve hidrolik bagfanti e/eman/arininda basin? -min pik basin? degeri goz onune alinmalidirj. Sistemde oiu$acak basin? dalgalanmalari ve pik basin? analog manometreler ile di?iilmesi mumkun de-gildir. Bu nedenie sistemdeki basin? dalgalanmalari ve pik basin? degeri hassas milisaniye mertebesinde olgum yapabilecek cihazlar ile yapilmalidir. PATLAMA BASINCI Hidrolik hortumun dayanabiiecegi maksimum basin-ci ifade eder. Bazi ozel hidrolik hortumlar (su jeti ve kriko hortumiari) dijinda patiama basinci ?aii$ma basincinin 4 katidir. Hidrolik...

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KIMYASAL UYUMLULUKCHEMICAL COMPATIBILITY Hidrolik hortumun igindeki kauguk katman h/dro/ik hortumun iginden gegen akijkan ile, hidrolik hortumun di§indaki kauguk katman di$ ortamdaki kimya-sal maddeler ile uyumlu olmalari gerekir. Aksi ha/de igteki veya dijtaki kauguk katman/ar hidrolik hortumun iginden gefen akijkan ile veya dij ortamdaki kimyasal madde ile reaksiyona girecektir. Bu du-rumda hidrolik hortumun performansi katalogda beiirtiien fali$ma jartlarinin altma diijecektir. Hidrolik hortumu segerken bu katalogda bulunan Akifkan Uyumluluk tabiosundan segtiginiz hortumun uygula-maniz igin...

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RAKORLU HIDROLIK HORTUM Hidrolik hortumlarin ve hidrolik hortum rakorlarinin bir-le$tirilmij ha/idir. Rakorlu hidrolik hortumlarin imalati kritik oneme sa-hip bir suregtir. Bu siirecin iyi egitimli personeller ta-rafindan tiim guveniik tedbirleri ahnarak ve imalat talimatlarinin tamammin goz online ahnarak gergek-le$tirilmesi gerekir. Rakorlu hidrolik hortumda meydana gelecek her-hangi bir imalat hatasi yag kagagma (kullamma uy-gun degijik aki jkanlar, buhar ka^agi vb.) hortumun rakordan gikmasi na v.b. problemlere neden olabilir ve bu durum fok ciddi yaralanmalara, hayati tehli-keye, yangma...

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3. Hidrolik hortumlarin depolanmasinda gunej i§i-gindan ve yapay i$ik kaynaklarindan sakinilmalidir. Depo camlari kirmizi veya turuncu renge boyanarak giinej ijigindan hidrolik hortumlar korunabilir. 4. Depolamada Civa buharli lambalardan ve yuk- -Iidir. Hidrolik hortumlar hava sirkulasyonunda birakil-mamali, kapali kutularda saklanmalidir. 5. Hidrolik hortumlar yuksek ajindirici etkisi olan maddelerden korunmalidir. 6. Hidrolik hortumlar sicaklik kaynaklarindan ve man- yetik alanlardan uzak tutulmalidir. 7. Hidrolik hortumlar mumkiin oidugunca geni$ sa- rimh olarak depolanmalidir. En kotii haide...

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- Rakorlandiktan sonra maksimum 2 yil rafomru, -Top/amda maksimum rafomru 6 yi/dir. - Gefen depolama siiresi uzadik^a hidrofik hortumun galifma omru kisalir. Hidrolik hortumlarin raf omru ile ilgili standartlar aja-gidaki gibidir; ISO 8331 BS 5244 DIN 20066 SAEJ1273 1. Rakorfu hidrolik hortumun imalati kritik bir siireftir. Bu nedenle imal edilecek uruniin kullamldigi kojul-lar (uygutama turn, gali$ma basinci, akijkanm deb/si v.bj biigilerin dogru olarak belirlenmesi gerekir. Bu biigiier ijiginda yapilan se^im iie en uzun omurlij, ekonomik ve guvenilir rakoriu hidrolik hortum imal edilebilir....

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4. Hidrolik hortumun sefiminde dikkat edilmesi ge-reken diger bir 6nemli noktada akijkanin ve rakorlu hidrolik hortumun falijacagi ortam sicakligidir. £ok sicak ve gok soguk ortamlarda hidrolik hortumlarin -larda hidrolik hortumlarin basing dayanimiari ve elastikiyetleri azalmaktadir. £ok sicak veya gok soguk ortamda galifan rakorlu hidrolik hortumiar sikiikia kontroi edilmeii, di$ kaufuk -lik hortumiar derhai yenisi ile degijtirilmelidir. £ok sicak ortamlarda gali§acak hidrolik hortumlari yiiksek isidan korumak ifin hidrolik hortum iizeri cam elyaf, seramik, silikon gibi malzemeler ile kaplanabi-lir....

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plastik spiral k oruyucu, gelik spiral koruyucu, PVC koruyucu kilif, tekstii koruyucu kiiif, gaIvaniz tel orgti, paslanmaz tel orgu vb. uygulamalar yapilabilmek-tedir. Bu urunler He ilgili detayli bilgiyi Hidrolik Hortum Koruma Urunleri boliimunde bulabilirsiniz. Yukarida agiklamasi verilen 7 nokta belirlendikten sonra hidrolik hortumun segimi yapilabilir. 8. Hidrolik hortum sefildikten sonra hidrolik hortumun -larmin segimi yapilmahdir. Hidrolik hortum rakorlarinin kullanilan di$ olgCi tipleri dunya uzerinde uygulanan --gi ulkelerde daha yaygin kullanildigi gorulmektedir. BSP - Ingiltere DIN...

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9. Rakorlu hidrolik hortumun kesilmesi, rakorlu hidro-lik hortum ima/atinda kritik sureglerden bir/dir. Kesim ijleminde dogru hidrolik hortum kesme makinesi ve dogru kesme bigagi kullanilmalidir. Bu durumda duz-gun ve temiz bir kesme ijlemi gergekle$ir. Aksi hal-gesinde deformasyona ugrar .Ayr ica uygun bifak kufiamlmadiginda veya kor bigak ile kesme ijlemi yapildiginda hidrolik hortumun igine kesim sirasinda ofu$an toz pargalar gider. Bu durumhidroiik sistemin kirlenmesine ve hidrolik sistemde kullaniian kompo-nentlerin anzalanmasina sebep olabilir. Hidrolik hortumlarin kesim boyunda kullaniian...

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Ajindirma yontemi (Duman ve toz gikarttigindan do-layi gok tavsiye edilmez. Fazla hortum soyma ijlemi olmayan i$letme/er igin idealdir.) Talaj ka/dirma yontemi (Daha saglikli oimasindan dolayi bu yontem daha yaygin kullanilir.). 11. Rakorlarin Afi ayari her iki tarafi dirsek rakor kulla-nilacak rakorlu hidroiik hortumfarda yapiiir. Soz konu-su a?i birinci rakor ekseni yere du$ey tutuidugunda ve ikinci rakora dog ru bakildiginda saat yonunun tersinde olujan agidir. 12. Hidroiik hortum rakorunun hidroiik hortuma pres-lenmesi ijlemi rakorlu hidroiik hortumun imaiatindaki diger bir kritik sureftir....

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ALTAN ÜRÜN KATALOĞU

ALTAN ÜRÜN KATALOĞU

Catalog excerpts

All Altantek Hidrolik Pazarlama ve Tic. A.S. catalogs and technical brochures