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KNOW-HOW FOR YOUR SUCCESS

KNOW-HOW FOR YOUR SUCCESS

KNOW-HOW FOR YOUR SUCCESS

Product catalog summary
Overview: The document outlines the process technology applications for membrane filtration in the food and dairy industry, focusing on the installation of milk processing systems. It highlights the design and realization of tailor-made processing lines, including reception systems, tank storage, pasteurization, and standardization of milk.
Key Technologies: The document discusses various membrane filtration technologies such as Microfiltration (MF), Ultrafiltration (UF), Nanofiltration (NF), and Reverse Osmosis (RO). These technologies are used for different applications like producing lactose-reduced/free ESL milk, concentrating milk and whey, and producing milk protein concentrates.
Process Benefits: The RO HighTS process is emphasized for its ability to reduce transport costs by up to 80% and energy savings of up to 50% compared to evaporation methods. It also highlights the environmental benefits such as reduced CO2 emissions and increased evaporation capacities.
Special Applications: The document details the CreamoProt process for profitable whey processing, which includes advantages like reduction in moulds and bacteria, no heat treatment, and minimal chemical changes. It also describes the UF white cheese process, which offers continuous operation and low operating costs.
Pilot Plants: The document mentions the availability of membrane filtration and CreamoProt pilot systems as rental units, providing support from application engineers. These systems allow for the manufacture of test products using in-house ingredients, ensuring process and product quality.
Contact Information: The document provides contact details for ALPMA Alpenland Maschinenbau GmbH and its branch, LTH Dresden, for further inquiries and support.
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Catalog excerpts

KNOW-HOW FOR YOUR SUCCESS-1

PROCESS TECHNOLOGY MEMBRANE FILTRATION Considering individual customer requirements, we design and realise complete tailor made processing lines for the food and dairy industry: We take on the job of project management and construction of membrane filtration systems, including the installation of complete control and automation system. Membrane Filtration of Milk • Reception systems for milk, cream and whey • Tank storage • Milk pasteurisation, milk skimming • Milk standardisation in terms of fat and protein • Cheese milk pre-treatment and configuration • Production lines for fermented milk products • Cream treatment • Culture preparation and dosing • CIP/SIP systems and energy recovery systems • Piping systems Depending on the precise application, we combine the following technologies: • • • • • • • Membrane Filtration of Whey Microfiltration (MF) Ultrafiltration (UF) Nanofiltration (NF) Reverse Osmosis (RO) Continuous / batch production Semi- and fully automatic systems With organic (polymere) and/or inorganic (ceramic) membrane UF for WPC • MF for the manufacture of MicCC (Micellar Casein Concentrate) • MF for spores and bacteria removal for production of premium ESL milk • MF / UF / RO for producing lactose reduced/free (L-)ESL milk • UF for producing MPC (Milk Protein Concentrate) and milk permeate, for the production of cheese, curd cheeses, cream cheese, yoghurt and yoghurt drinks, for example • NF / RO to concentrate whole- and skimmed milk • RO HighTS process • MF for removing fat from whey and WPC (Whey Protein Concentrate) • MF for spores and bacteria removal from whey and whey concentrates • UF for producing WPC 35 / 50 / 60 / 80 • UF with diafiltration for producing WPI 90+ (Whey Protein Isolate) • NF for demineralising sweet and acid whey (DEMIN) • NF / RO for concentrating whey and UF permeate • RO HighTS process Process for the production of milk and whey concentrates with extra high total solids of 25 - 35 %TS (awarded with International FoodTec Award in 2015). Benefits: • Reduces transport costs by up to 80% • Energy savings, up to 50% as compared to evaporation methods • Reduction of CO2 – emission / improved green foot print • Increases existing evaporation capacities Industrial applicable results: • 25 - 27% TS for UF permeate • 28 - 30% TS for sweet whey • 28 - 30% TS for skimmed milk • 33 - 35% TS for whole (full fat) milk Pasteuriser room in a cheese plant / dairy

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KNOW-HOW FOR YOUR SUCCESS-2

SPECIAL APPLICATIONS Fully automatic system for UF White Cheese SPECIAL APPLICATIONS MF system for brine treatment Pilot Plants CreamoProt® - Process for profitable whey processing KNOW-HOW FOR YOUR SUCCESS Focus on Essentials Process set-up: • Milk pre-heating to UF temperature • UF system • Homogeniser • UF retentate HTST pasteuriser • Heat holding and cooling • Cold buffer • Pre-heater for UF concentrate • Filling / coagulation / sealing • Built entirely on a unit-based system Advantages: • Reduction in moulds, yeasts and bacteria up to log 5 • No heat treatment • pH value remains unchanged...

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