Bassine-Systems

Bassine-Systems

Bassine-Systems

Product catalog summary
Semi-Automatic Line Functionality:
  • Manual or automatic movement of Bassines.
  • Manual milk feeding, renneting, cutting, and stirring.
  • Automated tipping station for curd preparation.
  • Cleaning of Bassines manually or in a separate washing chamber.
Automated Line Functionality:
  • Automatic movement of Bassines over conveyors.
  • Automatic milk filling and dosing of additives.
  • Automatic cutting and stirring.
  • Automated tipping station and emptying into a buffer tank or filling system.
  • Cleaning of Bassines in a washing chamber or tunnel.
Process Steps:
  • Milk infeed: Gentle filling of Bassines with milk, addition of cultures and rennet.
  • Cutting: Coagulate cut by a wet-room robot using patented tools.
  • Stirring: Gentle or intensive stirring based on requirements.
  • Whey extraction: Specific cheese types may require whey extraction and washing or warming of curd.
  • Cleaning: Bassines cleaned in a washing tunnel or chamber.
  • Tipping and emptying: Curd-whey mixture transferred gently to the filler.
Tipping Stations:
  • Automatic tipping stations transfer curd-whey mixture to blockforms or plateaus.
  • Controlled lifting and tilting of Bassines to avoid curd damage.
  • Active stirring ensures homogenous curd distribution.
  • Water nozzles wash out remaining curd cubes.
Blockforms and Plateaus:
  • Engineered for optimal acidification during drainage.
  • Made from food-grade plastic, withstands cleaning agents and temperatures up to 80ºC.
  • Efficient use of production area with high and stable stacks.
  • Possible branding by integrating logos into moulds.
Company Information:

Alpenland Maschinenbau GmbH, Alpenstr. 39 - 43, 83543 Rott am Inn, Germany. Tel.: +49 / 80 39 / 4 01-0, Fax: +49 / 80 39 / 4 01-297, Email: [email protected], Website: www.alpma.com

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Catalog excerpts

Bassine-Systems-1

Example Layouts H albautomatische Anlage Mit K leiner Leistung Process Steps Curd preparation in plastic vats moving through a system of conveyors. Individually engineered lines for all types of soft and blue cheese. Automatic tipping stations transfer the curd-whey mixture after syneresis to the blockforms or plateaus. • Adapted to available building, required capacity and technological times by variable layout of conveyors • Exact separation of different batches and curd types in the Bassines • Optimized cutting by robot using patented cutting tools • Easy control of the process as well as track and tracing of batches via the control system Milk infeed: Gentle filling of Bassines with milk. Addition of cultures and rennet. • ontrolled lifting and tilting of Bassines to avoid damage to the sensitive C curd • Active stirring of the curd-whey mixture while emptying ensures a homogenous distribution of the curd in the whey • ater nozzels spray small amounts of water in to the Bassine to wash out any W remaining curd cubes Tipping into buffer tank: • mptying of the Bassine into the buffer tank E • ontinuous transfer of the curd to the subseC quent filling unit • ontrolled and gentle stirring within the tank C The coagulate is cut by a wet-room robot (without cover) using patented cutting tool with curved knives. Cutting tools are rinsed after each cut and CIP-cleaned after production. Functionality of automated lines: • utomatic movement of Bassines over the A conveyors • utomatic milk filling and dosing of additives A • utomatic cutting and stirring A • utomated tipping station A • mptying of the curd-whey mixture into E a buffer tank or direct feeding of a filling system • leaning of Bassines in a single washing C chamber or in a continuous washing tunnel Stirring: According to technological requirements stirring can be gentle or intensive. Tipping onto a movable filling table: • utomated emptying of the curd-whey mixture A • illing over a chute F • ovable filling table to predistribute the curd M into the format funnel • inal distribution of the curd by operator F Whey extraction: For specific cheese types whey can be extracted and water or whey added to wash or warm the curd. Tipping and emptying: The ready curd-whey mixture is transferred gently from the Bassine to the filler. Functionality of semi-automatic lines: • Manual or automatic movement of Bassines • anual milk feeding as well as manual M renneting, cutting and stirring • utomated tipping station A • leaning of Bassines either manually C or in a separate washing chamber Tipping on filling plate: • emi-automatic emptying of the curd-whey S mixture • istribution onto one or more filling funnels by D segmented chute • istribution of the curd into blockforms by D operator Cleaning: Depending on the capacity of the line the Bassines are cleaned either in a washing tunnel

 Open the catalog to page 1
Bassine-Systems-2

Cheese Production Technology Engineered for optimal acidification during the drainage phase. Whey can drain through grooves or holes. Air can circulate freely between individual moulds; all cheeses drain and cool evenly. ALPMA blockforms or open moulds with plateaus are available for all cheese types and formats. • Made out of food grade plastic - optionally detectable in F t o m a'^ ^ e® • Allow for efficient use of production area by building high and stable stacks • Optimized technological design, with risers where required • Withstand all industry standard cleaning agents and temperatures...

 Open the catalog to page 2

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