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Alpha Wire
Xtra-Guard® Performance Cable

Xtra-Guard® Performance Cable

Product catalog summary

Xtra-Guard® Performance Cable Overview
Alpha Wire's Xtra-Guard cables are engineered for extreme environments, providing reliability and durability to minimize downtime. These cables have been a preferred choice for engineers for over three decades due to their robust design.

Design and Specifications
Xtra-Guard cables feature a round construction for easy installation and routing. They are available in nearly 5000 standard constructions with a wide range of gauges, conductor counts, shielding options, and jacket colors. Key features include:

2 to 80 conductors, available as single conductors or pairs
28 – 14 AWG stranded conductors for flexibility
Various shielding options: unshielded, aluminum/polyester, and Supra-Shield® foil/braid

Applications
Xtra-Guard cables are suitable for various industries, including automotive, industrial, marine, medical, military, mining, petrochemical, semiconductor, solar, and wind power.

Product Variants

Xtra-Guard 1: High performance PVC cable
Xtra-Guard 2: Oil and abrasion-resistant
Xtra-Guard 3: Direct burial without conduit
Xtra-Guard 4: Advanced temperature and chemical performance
Xtra-Guard 5: Maximum chemical and temperature resistance
Xtra-Guard Flex: Suitable for a variety of flexing applications

Performance Ratings
The cables are rated for high and low temperatures, UV, oil, water, chemical resistance, abrasion, direct burial, EMI protection, and high flex/continuous flex applications. Each variant is rated differently based on these parameters.

Xtra-Guard 1 Detailed Specifications
Xtra-Guard 1 cables are available in 300 V and 600 V unshielded, multiconductor configurations. They feature:

Operating temperature: -30°C to +105°C
Stranded tinned copper conductors with premium PVC insulation and jacket
UV resistance and availability in multiple colors
UL and CSA flammability ratings

These cables are available in various lengths and can be cut to custom lengths as needed.

Conclusion
Xtra-Guard cables provide a reliable solution for challenging environments, offering a wide range of options to meet specific application needs. Their robust design and proven performance make them a trusted choice for engineers worldwide.

Specifications:
The document details specifications for Xtra-Guard® 1 cables, which are high-performance, multiconductor cables with foil shielding. They are designed for 300 V and 600 V applications and are made with stranded tinned copper conductors, premium PVC insulation, and a UV-resistant PVC jacket. The cables also feature an aluminum/polyester foil shield with a 25% overlap and a tinned copper drain wire.

Availability:
The cables are available in lengths of 100 ft (30.5 m), 500 ft (152 m), and 1000 ft (305 m), and can be cut to length as needed.

Operating Temperature:
The cables can operate in temperatures ranging from -30°C to +80°C for AWM applications and -30°C to +105°C for CM applications.

Conductor Color Coding:
The document references color coding charts for different AWG sizes, with specific charts for 28, 26, 24, 22 AWG (Chart E) and 20, 18, 16 AWG (Chart D).

Materials:
The cables are constructed with stranded tinned copper conductors, premium PVC insulation, and a nylon ripcord. They also include a Supra-Shield foil and braid shield for enhanced protection.

FIT® Tubing Recommendations:
The document recommends FIT-221 for general-purpose, cross-linked polyolefin tubing for indoor use, and FIT-321 for medium-wall, adhesive-lined, cross-linked polyolefin tubing for outdoor use.

Part Numbers and Dimensions:
The document provides detailed part numbers, conductor counts, nominal diameters, and jacket thicknesses for various AWG sizes, including 16 AWG, 14 AWG, 28 AWG, 26 AWG, 24 AWG, 22 AWG, 20 AWG, and 18 AWG.

Overview:The document provides detailed specifications for various types of cables under the Xtra-Guard® 1 series by Alpha Wire. It includes information on multiconductor and multipair cables, both shielded and unshielded, with a focus on their construction, materials, and performance characteristics.

Specifications:

Materials:The cables are made with stranded tinned copper conductors, premium PVC insulation, and a Supra-Shield foil and braid shield for certain models. The shield consists of aluminum/polyester/aluminum foil with a minimum 25% overlap and a tinned copper braid with at least 70% coverage.
Insulation and Jacket:The insulation thickness varies by wire gauge, with common thicknesses being 0.010 inches (0.25 mm) and 0.016 inches (0.41 mm). The jacket is made of premium PVC, which is UV resistant.
Operating Temperature:The cables are designed to operate within a temperature range of -30°C to +80°C for AWM and -30°C to +105°C for CM.
Color Coding:Conductor color coding is provided in charts E and D for different AWG sizes, with jacket colors available in slate and nine other colors.

Product Variants:

AWG Sizes:The document lists cables in various AWG sizes, including 28, 26, 24, 22, 20, 18, 16, and 14 AWG, each with specific stranding and insulation thickness.
Part Numbers:Each cable variant is identified by a unique part number, with details on the number of conductors, nominal diameter, and jacket thickness.
Availability:Cables are available in lengths of 100 ft (30.5 m), 500 ft (152 m), and 1000 ft (305 m), with options for bulk orders cut to length.

Recommendations:

FIT Tubing:The document recommends FIT-221 for general-purpose indoor use and FIT-321 for medium-wall, adhesive-lined outdoor applications.

Applications:These cables are suitable for high-performance applications requiring 300 V or 600 V ratings, with specific models meeting UL and CSA standards for various industrial and commercial uses.

Overview:The document provides detailed specifications for Alpha Wire's Xtra-Guard 1 and Xtra-Guard 2 cable series, focusing on multipair and multiconductor configurations with various shielding options. It includes technical data on wire gauges, stranding, insulation, and jacket thicknesses, as well as material compositions and availability.

Specifications:

Xtra-Guard 1:High-performance, 300 V foil shielded multipair cables. Available in UL CM, UL AWM 2464 VW-1, and CSA CMG FT4 ratings. Operating temperatures range from -30°C to +80°C (AWM) and -30°C to +105°C (CM).
Xtra-Guard 2:Oil and abrasion-resistant, 300 V unshielded multiconductor cables. UL AWM 20668 VW-1 and CSA AWM I/II A/B FT1 ratings. Operating temperature up to 90°C.

Materials:

Stranded tinned copper conductors.
Premium PVC insulation and jacket.
Aluminum/polyester foil shield with 25% overlap for Xtra-Guard 1.
Supra-Shield foil + braid shield for enhanced protection.
UV resistant materials for durability.

Availability:Cables are available in lengths of 100 ft, 500 ft, and 1000 ft, with options for bulk and custom lengths.

Applications:Suitable for CNC machine centers, automotive assembly, military ground support, packaging machinery, petrochemical operations, and geophysical exploration.

Additional Features:

Color-coded conductors for easy identification.
Nylon ripcord for easy jacket stripping.
FIT tubing recommendations for indoor and outdoor use.

Overview:The document provides detailed specifications for Alpha Wire's Xtra-Guard 3 and Xtra-Guard 4 cable series, focusing on their construction, materials, and performance characteristics. These cables are designed for various industrial applications, offering features like direct burial capability, UV resistance, and advanced temperature and chemical performance.

Specifications:

Xtra-Guard 3:Available in 600 V and 300 V versions, featuring foil shielded and Supra-Shield foil/braid options. Operating temperature ranges from -30°C to +80°C. Materials include stranded tinned copper conductors, premium PVC insulation, and specially formulated polyethylene jackets.
Xtra-Guard 4:Designed for advanced temperature and chemical performance, with a temperature range from -50°C to +125°C. Available in 300 V and 600 V unshielded multiconductor versions. Features high-performance TPE insulation and jacket, solvent and water resistance, and color-coded tinned copper conductors.

Materials and Construction:

Both series use stranded tinned copper conductors and offer various insulation and jacket materials, including PVC and TPE.
Shielding options include aluminum/polyester foil and Supra-Shield foil/braid for enhanced protection.
Color coding for conductors is available, with nine standard jacket colors and custom options.

Applications:

Xtra-Guard 3 is suitable for direct burial and general industrial use, while Xtra-Guard 4 is ideal for environments requiring high temperature and chemical resistance, such as mining, military, and petrochemical industries.

Availability and Customization:

Cables are made to order with a minimum length of 1000 ft (305 m).
Custom colors and configurations are available to meet specific application needs.

Key Features:

UV resistance and flexibility in low temperatures for Xtra-Guard 4.
Easy stripping of insulation and jacket due to the nylon ripcord.
Compliance with various UL, CSA, and NEC standards, ensuring safety and reliability in demanding environments.

Overview:The document provides detailed specifications for Alpha Wire's Xtra-Guard 4 cable series, focusing on multiconductor and multipair configurations with various shielding options. These cables are designed for advanced temperature and chemical performance, suitable for industrial applications.

Specifications:

Voltage Ratings:Available in 300 V and 600 V configurations.
Temperature Range:Operating temperatures from -50°C to +125°C.
Conductor Material:Stranded tinned copper conductors.
Insulation and Jacket:Made from Thermoplastic Elastomer (TPE).
Shielding Options:Foil shield, Supra-Shield (foil and braid), and unshielded options.

Conductor Details:

24 AWG:0.23 mm², stranding 7/32, insulation thickness 0.016 inch (0.41 mm).
22 AWG:0.35 mm², stranding 7/30, insulation thickness 0.016 inch (0.41 mm).
20 AWG:0.56 mm², stranding 7/28, insulation thickness 0.016 inch (0.41 mm).
18 AWG:0.81 mm², stranding 16/30, insulation thickness 0.016 inch (0.41 mm).
16 AWG:1.23 mm², stranding 19/0.0117, insulation thickness 0.016 inch (0.41 mm).
14 AWG:2.08 mm², stranding 41/30, insulation thickness 0.032 inch (0.81 mm).

Color Coding:Conductors are color-coded according to international standards, with nine jacket colors available, black being standard.

Certifications:

UL AWM 20237 and 20238
UL PLTC
CSA AWM I/II A/B FT1
MSHA P-07-KA070017-MSHA
NEC Class 1, Div 2

Availability:Cables are made to order with a minimum order length of 1000 ft (305 m).

Recommendations:FIT® Tubing is recommended for additional flexibility and chemical resistance, with options like FIT-600 and FIT-400.

Temperature Range:The cables operate within a temperature range of -50°C to +125°C, with some models extending from -80°C to +200°C.

Conductor Color Coding:The cables use Chart B for color coding and offer nine jacket colors, with black as the standard. Custom colors are available.

Materials:The cables are constructed with stranded tinned copper conductors, TPE insulation, and TPE jackets. They feature an aluminum/polyester foil shield with a 25% overlap and a tinned copper drain wire. A nylon ripcord is included for easy stripping.

Availability:Cables are made to order with a minimum order length of 1000 ft (305 m).

FIT Tubing Recommendations:Recommended tubing includes FIT-600, a highly flexible, cross-linked elastomer, and FIT-400, which is temperature and chemical resistant FEP.

Specifications:The document provides detailed specifications for various AWG sizes, including stranding, insulation thickness, nominal diameter, and jacket thickness for different part numbers.

Xtra-Guard 4 and 5 Features:Xtra-Guard 4 cables offer advanced temperature and chemical performance with a 300 V foil shield, while Xtra-Guard 5 cables provide maximum temperature and chemical performance, suitable for cleanroom environments and food/medical-grade applications.

Applications:These cables are suitable for food and beverage wash-down, cleanroom environments, chemical processing, military electronics, and mining instrumentation.

Certifications:The cables meet various UL, CSA, and MSHA standards, ensuring compliance with safety and performance requirements.

Overview:The document provides detailed specifications for Alpha Wire's Xtra-Guard 5 and Xtra-Guard Flex cables, focusing on their construction, performance, and applications. These cables are designed for high-temperature and chemical environments, as well as for various flexing applications.

Specifications:

Xtra-Guard 5:These cables feature a Supra-Shield foil/braid for enhanced protection and are rated for 300 V. They can operate in temperatures ranging from -80°C to +200°C, with specific ratings for AWM and CMP applications. The cables use stranded tinned copper conductors with FEP insulation and jacket.
Xtra-Guard Flex:Designed for flexible applications, these cables support a range of flexing needs from light to continuous multiaxis flexing. They are available in various configurations to suit different flexing movements such as rolling, bending, torsional, and variable/random motion flex.

Materials and Construction:

Both cable types use stranded tinned copper conductors and FEP insulation. The Xtra-Guard 5 includes a Supra-Shield foil and braid shield, while the Xtra-Guard Flex offers options for unshielded and shielded configurations.
Color coding is available with nine jacket tints, and custom colors can be ordered.

Applications:

Xtra-Guard 5 is suitable for environments requiring high temperature and chemical resistance.
Xtra-Guard Flex is ideal for applications involving motion control and robotics, such as Cartesian robots, articulated multi-axis robots, and automation networking.

Availability:Cables are made to order with a minimum length of 1000 ft (305 m) for Xtra-Guard 5 and various lengths for Xtra-Guard Flex, including bulk and cut-to-length options.

Recommendations:FIT tubing is recommended for additional chemical and temperature resistance, with options like FIT-650 and FIT-400 for Xtra-Guard 5, and FIT-FLEX and FIT-650 for Xtra-Guard Flex.

Overview:The document provides detailed specifications for Alpha Wire's Xtra-Guard® Standard Flex Control Cable, designed for light to moderate flex applications. It covers both shielded and unshielded multiconductor cables rated at 600 V, suitable for various industrial applications.

Specifications:

Voltage Rating:600 V
Temperature Range:-5°C to +90°C (flexing), -40°C to +90°C (stationary)
Conductor Material:Finely stranded bare copper
Insulation:Lubricated PVC
Jacket:Oil-resistant PVC, available in slate or black color
Shielding (for shielded versions):Tinned copper braid with 85% coverage

Availability:Cables are available in lengths of 100 ft (30.5 m), 500 ft (152 m), 1000 ft (305 m), or bulk, cut to length.

Conductor Color Coding:

Numbered black or red conductors
1 yellow/green ground conductor

FIT® Tubing Recommendations:

FIT-FLEX: Highly flexible, cross-linked silicone rubber
FIT-650: Chemical/temperature resistant cross-linked fluoroelastomer

Product Variants:

Unshielded Multiconductor:Suitable for continuous flex control applications with up to 14 million flex life cycles.
Shielded Multiconductor:Includes a tinned copper braid shield for additional protection.

Wire Sizes and Construction:The document lists various wire sizes from 20 AWG to 2 AWG, detailing stranding, insulation thickness, nominal diameter, and jacket thickness for each part number.

Applications:These cables are designed for use in control applications requiring flexibility and durability, such as C-Track or high flexing environments.

Compliance:The cables meet UL AWM 2587, CSA AWM I/II A/B FT1, and CE standards.

Note:Specifications are subject to change, and for complete details, users are directed to visit the Alpha Wire website.

Specifications:
The document outlines the specifications for multiconductor cables with UL AWM 20234 and CSA AWM I/II A/B FT1 certifications, and CE marking. The operating temperature ranges from -10°C to +80°C for flexing applications and -30°C to +80°C for stationary applications. The conductor color coding includes numbered black conductors and one yellow/green ground conductor, with a black jacket.

Materials:
The cables are made of stranded bare copper conductors with thermoplastic elastomer insulation. They feature a tinned copper spiral shield with 90% coverage and an oil-resistant polyurethane jacket.

Availability:
The cables are available in bulk or can be cut to length.

FIT® Tubing Recommendations:
- FIT-FLEX: Highly flexible, cross-linked silicone rubber.
- FIT-650: Chemical/temperature resistant cross-linked fluoroelastomer.

Technical Data:
The document provides detailed technical data for cables of different American Wire Gauge (AWG) sizes, including 16 AWG, 14 AWG, 12 AWG, and 10 AWG. Each size includes information on stranding, insulation thickness, nominal diameter, and jacket thickness for various part numbers.

Key Parameters:
- 16 AWG: Stranding 19/0.0117, insulation thickness 0.016 inches (0.41 mm).
- 14 AWG: Stranding 19/0.0147, insulation thickness 0.027 inches (0.69 mm).
- 12 AWG: Stranding 19/0.0185, insulation thickness 0.027 inches (0.69 mm).
- 10 AWG: Stranding 37/0.0167, insulation thickness 0.030 inches (0.76 mm).

Each AWG size includes specific part numbers with corresponding conductor counts, nominal diameters, and jacket thicknesses.

Catalog excerpts

Xtra-Guard® Performance Cable Ultimate performance in extreme environments Alpha Wire | www.alphawire.com | 1-800-52 ALPHA Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.

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Xtra-Guard® Performance Cable Ultimate performance in extreme environments Alpha Wire's Xtra-Guard cable brings performance biggest challenges in the toughest environments. No matter what extremes your application faces, you'll find an Xtra-Guard cable that excels in meeting your requirements. Downtime is costly— whether caused by a complete cable failure or from the little glitches that occur when a cable doesn't live up to the demands of Xtra-Guard means peace of mind. the most demanding operating conditions, Xtra-Guard cable is the longest-lasting, highest-performing cable available. Field-proven...

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Cable > Xtra-Guard > Xtra-Guard 1 High Performance • ast, easy stripping of insulation F and jacket • olor-coded, tinned copper C conductors • remium-grade PVC insulation P and jacket for easier cable routing in small spaces • 300 V and 600 V • nshielded, foil shielded, or U Supra-Shield® foil/braid • 105°C temperature rating • L VW-1, UL 1685, and CSA FT-4 U flammability rating • ylon ripcord for easy N jacket stripping • EIA RS-232 interface • igh technology applications in H controlled environments • Medical electronics • Point-of-sale equipment • Computer peripherals • Industrial process...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 300 V High performance 300 V Unshielded, Multiconductor 28 AWG (0.09 mm2) Stranding: 7/36 (7 x 0.127 mm) Insulation thickness: 0.010 (0.25 mm) Part Number Operating Temperature • 8, 26, 24, 22 AWG: Chart E 2 (page 532) • 0, 18, 16 AWG: Chart D 2 (page 531) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part Number Materials • tranded tinned S copper conductors • remium PVC insulation P • Nylon ripcord • remium PVC...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 300 V High Performance 300 V Unshielded, Multiconductor 22 AWG (0.35 mm2) Stranding: 7/30 (7 x 0.25 mm) Insulation thickness: 0.010 (0.25 mm) Part Number UL CM UL AWM 2464 VW-1 CSA CMG FT4 Operating Temperature • –30°C to +80°C (AWM) • –30°C to +105°C (CM) Conductor Color Coding • 8, 26, 24, 22 AWG: Chart E 2 (page 532) • 0, 18, 16 AWG: Chart D 2 (page 531) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Materials • tranded tinned S copper conductors • remium PVC insulation P • Nylon...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 300 V High Performance 300 V Unshielded, Multiconductor 18 AWG (0.81 mm2) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: 0.016 (0.41 mm) Part Number UL CM UL AWM 2464 VW-1 CSA CMG FT4 Operating Temperature • –30°C to +80°C (AWM) • –30°C to +105°C (CM) Conductor Color Coding • 8, 26, 24, 22 AWG: Chart E 2 (page 532) • 0, 18, 16 AWG: Chart D 2 (page 531) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Materials • tranded tinned S copper conductors • remium PVC insulation P • Nylon...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 300 V High Performance 300 V Unshielded, Multiconductor 24 AWG (0.23 mm2) Stranding: 7/32 (7 x 0.20 mm) Insulation thickness: 0.010 (0.25 mm) Part Number Operating Temperature • Chart E (page 532) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Materials • tranded tinned S copper conductors • remium PVC insulation P • Nylon ripcord • remium PVC jacket P • UV resistant Availability 100 ft (30.5 m) 500 ft (152 m) 1000 ft (305 m) Bulk, cut to length FIT® Tubing Recommendations • IT-221:...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 600 V High Performance 600 V Unshielded, Multiconductor 22 AWG (0.35 mm2) Stranding: 7/30 (7 x 0.25 mm) Insulation thickness: 0.032 (0.81 mm) Part Number Conductor Color Coding • Chart E (page 532) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Stranding: 7/28 (7 x 0.32 mm) Insulation thickness: 0.032 (0.81 mm) Part Number • tranded tinned S copper conductors • remium PVC insulation P • Nylon ripcord • remium PVC jacket P • UV resistant Availability 100 ft (30.5 m) 500 ft (152 m) 1000...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Unshielded > 600 V High Performance 600 V Unshielded, Multiconductor 16 AWG (1.23 mm2) Stranding: 19/0.0117 (19 x 0.29 mm) Insulation thickness: 0.032 (0.81 mm) Part Number Materials • tranded tinned S copper conductors • remium PVC insulation P • Nylon ripcord • remium PVC jacket P • UV resistant Conductor Color Coding • Chart E (page 532) • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Part Number Availability 100 ft (30.5 m) 500 ft (152 m) 1000 ft (305 m) Bulk, cut to length FIT® Tubing Recommendations...

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Cable > Xtra-Guard > Xtra-Guard 1 > Multiconductor > Foil Shielded > 300 V High Performance 300 V Foil Shielded, Multiconductor 28 AWG (0.09 mm2) Stranding: 7/36 (7 x 0.127 mm) Insulation thickness: 0.010 (0.25 mm) Part Number Operating Temperature • –30°C to +80°C (AWM) • –30°C to +105°C (CM) Conductor Color Coding • 8, 26, 24, 22 AWG: Chart E 2 (page 532) • 0, 18, 16 AWG: Chart D (page 531) 2 • Jacket Colors • Put-ups: slate • ulk: nine colors available B (page 31, minimums may apply) Materials • tranded tinned copper S conductors • remium PVC insulation P • luminum/polyester foil shield, A...

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