SADPmini2 User Manual

SADPmini2 User Manual
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SADPmini2 User Manual

Product catalog summary
Introduction
The SADPmini2 User Manual provides detailed instructions for the safe and effective use of the SADPmini2 dewpoint hygrometer. Users are advised to read the manual thoroughly to avoid compromising safety features, risking injury, or voiding the warranty.
Warranty
The instrument includes a one-year warranty, which is contingent on proper use as outlined in the manual. Unauthorized repairs or alterations may void this warranty.
Instrument Description
The SADPmini2 is a portable, battery-operated hygrometer designed for mobile analysis and short-term monitoring. It features a high-capacity aluminium oxide sensor and a digital display for various measurement units. Data can be transferred via USB or SD card.
Functional Description of Desiccant Chamber
The desiccant chamber keeps the sensor dry between tests, ensuring rapid and accurate measurements. It allows for purging with sample gas before exposure to the sensor.
Important Information
  • Battery Information: The instrument uses a non-user-replaceable lithium-ion battery, which should only be replaced by authorized agents.
  • Cleaning: Clean with a damp cloth only; avoid solvents and abrasives.
Installation
  • Gases to Avoid: Avoid exposing the sensor to corrosive gases like mercury, ammonia, and chlorine.
  • Gas Sampling System: Maintain sample integrity with minimal system complexity. Use stainless steel tubing for dry gas applications.
  • Installation Configurations: Different configurations are recommended based on gas pressure and contamination levels.
Instrument Use
Instructions are provided for powering up, navigating the interface, and setting various parameters such as language, date, and measurement units.
Calibration
The manual details calibration procedures including AutoCal, CalSet, and Single Point Calibration.
Appendices
Additional sections cover troubleshooting, software installation, firmware updates, and default settings configuration.
Installation and Sample Procedure
Steps include installing the sample piping system, purging the system, connecting the sample pipe, and recording the final reading once stabilized. Proper procedures ensure accurate measurements and extend the life of the desiccant head.
Instrument Settings
The SADPmini2 comes with pre-installed client-specific settings, adjustable using the Navigation Keypad or PC User Tool software. Settings include language, date, delimiter display, time, and power-saving mode (ECO).
Moisture Measurement Units
The SADPmini2 displays moisture measurements in various units, including Dewpoint (°C or °F), ppm(V), ppm(W), mg/m3, and lb/MMscf. Dewpoint measurements require pressure settings, while other units are pressure-independent.
Calibration
Calibration ensures correct operation and can be performed using AutoCal or CalSet functions. AutoCal adjusts the instrument to read 0 °C dewpoint on any gas with a moisture concentration wetter than 0 °C. CalSet checks the instrument against a known moisture level using a reference standard.
Single Point Calibration (SPC)
The SPC feature allows users to verify the instrument's reading against a standard reference gas or instrument. Adjustments are made by introducing a two-part straight-line response curve. An AutoCal must be performed before SPC.
Instrument Specifications
The SADPmini2 is a battery-powered dewpoint hygrometer with an accuracy of ±2 °C dewpoint. It features a full-color graphics display, operates at temperatures from -20 °C to +50 °C, and has a factory calibration traceable to UK and International Standards.
Troubleshooting
Common issues include the unit not turning on due to low battery, AutoCal failures, and short battery life. Solutions involve charging, performing AutoCal, servicing the unit, or contacting the distributor.
User Tool Software Installation
The SADPmini2 comes with User Tool software for Windows XP to 10. Installation involves connecting the device via USB, selecting the appropriate installation version, and following prompts. The software allows for settings adjustment and data transfer.
Firmware Maintenance
Firmware updates are distributed as email attachments. Users should save the update file and use the Program Loader to update the instrument.
Configuring and Saving Settings
The User Tool software allows loading and saving of configuration files. Users can upload settings from a PC, modify them, and download them to the SADPmini2. Default settings can be restored, but this requires an AutoCal or CalSet.
Calibration Files
Calibration files are used when a new sensor is installed. These files are distributed as email attachments and must be downloaded to the instrument using the User Tool software.
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Catalog excerpts

SADPmini2 User Manual-1

Model SADPmini2 Dewpoint Hygrometer 2301 SADPmini2 User Manual

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SADPmini2 User Manual-2

Contact Information Head Office Alpha Moisture Systems Alpha House 96 City Road Bradford West Yorkshire BD8 8ES United Kingdom Tel: +44 (0) 1274 733100 Email: [email protected] Website: amsystems.co.uk Office Opening Hours: Monday - Thursday 8.30am - 5.30pm (UK TIME) Friday 8.30am - 5.00pm Saturday and Sunday - Closed Authorised Distributor Contact Information © Alpha Moisture Systems 2017-2023

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SADPmini2 User Manual-5

Introduction This User Manual is only for use with the instrument supplied. All information required for the safe and proper operational use of the instrument is contained here. Make sure you read and understand the information and instructions in the User Manual before using the instrument. Failure to operate the instrument as directed in this User Manual may: • Impair the inbuilt safety protection offered by the instrument • Expose personnel to risk of injury • Cause damage to and/or impair the function of the instrument • Invalidate the instrument warranty Explanation of Prohibition, Warning...

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SADPmini2 User Manual-6

Instrument Description The SADPmini2 is a fully self-contained, micro-controller based, battery operated dewpoint hygrometer primarily used for mobile analysis and short term continuous monitoring. Using an ultra-high capacitance aluminium oxide sensor and a high accuracy, high speed, Analogue to Digital Converter (ADC), the SADPmini2 monitors dry industrial process gas and dry compressed air samples. Results are displayed on a colour Liquid Crystal Display. The SADPmini2 is controlled via the Navigation Keypad. The display screen has two sections: • A primary, upper section ① providing numerical,...

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SADPmini2 User Manual-7

General Arrangement

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SADPmini2 User Manual-8

Functional Description of Desiccant Chamber Keeping the sensor dry between tests makes sure that the SADPmini2 is ready to carry out rapid sample checks. The design of the Desiccant Head achieves this by surrounding the Aluminium Oxide Sensor with desiccant, keeping the sensor dry when not in use. A sample of the process gas or air is piped to the inlet port. The sample flows through the measuring chamber while the Desiccant Head remains in position over the Aluminium Oxide Sensor. Restricting the continuous flow of the sample by closing off the opposite port causes a pressure increase inside...

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SADPmini2 User Manual-9

Important Information Symbols Table Symbol Description Lithium-ion Battery The SADPmini2 is powered by a single lithium-ion battery. The battery may be exchanged by an authorised agent with the necessary training, support systems and accreditation. Only use the USB power supply supplied with the instrument to charge the battery. It is recommended that the SADPmini2 be put on charge overnight prior to use Pressure Exposure The telescopic measuring head should not be exposed to more than 0.3 barg, 4 psig Exposing the measuring head to higher pressures may damage the instrument and result in injury...

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SADPmini2 User Manual-10

Battery Information The SADPmini2 uses a single lithium-ion battery (3.65 V nominal). The battery cannot be removed or replaced by the user. The instrument must be returned to an authorised agent for battery replacement. When the battery charge is low and/ or the battery is charging, the instrument display will be dimmed. If the battery is very low and the user tries to turn the instrument on, a battery low icon will be displayed and the instrument will shut down. DO NOT Do not replace the battery. Only authorised agents should replace the battery. Do not open, crush, expose to heat above 50...

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SADPmini2 User Manual-11

NOTE Authorised distributor details will differ locally

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SADPmini2 User Manual-12

Installation This section details the sample specific SADPmini2 installation procedures and the instructions for obtaining the correct result from sample gas. 3.1 Gases to avoid Corrosive Gases: The Sensor should not be exposed to corrosive gases (or corrosive contaminants in the gas sample) as these can chemically attack the sensor, impairing calibration accuracy and/or damaging it beyond economic repair. Examples of such gases are mercury (Hg), ammonia (NH3), chlorine (Cl2) etc. Strong oxidising agents such as ozone (O3) should also be prevented from coming into contact with the sensor.

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SADPmini2 User Manual-13

Gas Sampling System DO NOT Do not allow the sample pressure to exceed 0.3 bar / 4 psi above ambient NOTE To maintain sample integrity and minimise equilibration time the system should be as simple as possible and of minimum swept volume. NOTE The sample tube should be stainless steel for very dry gas applications. If any section of the pipework must be flexible, it is recommended that PTFE is used. Installation Configurations The installation configurations discussed cover the following sample scenarios: • Clean gas < 10 bar • Clean gas > 10 bar • Particulate or liquid contamination No. 1 2 3...

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SADPmini2 User Manual-14

Clean Gas < 10 Bar Reduce positive pressure gas to atmospheric pressure. Use a needle valve at low pressures (<10 barg) to control flow and pressure drop. Clean Gas > 10 Bar Reduce positive pressure gas to atmospheric pressure. Use a stainless steel, low swept volume pressure regulator at higher pressures (>10 barg). Particulate/ Liquid Contamination Filter all particulate matter. Use a coalescing filter (with drain) for liquid condensate samples. Hygroscopic particulates and liquid condensate will slow the achievement of equilibrium and delay the final result. Hygroscopic liquid (such as glycol)...

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SADPmini2 User Manual-15

Install the sample piping system and equipment as per the required installation configuration. NOTE: The SADPmini2 is not connected to the inlet piping system at this stage. Open the sample Isolation Valve and adjust the needle valve/ regulator to allow a flow of 5-15 litres per minute to atmosphere through to sample pipe. Allow the gas to flow through the sample pipe for 2 minutes to purge the system. After ensuring that the sample gas is clean and dry connect the sample pipe to the instrument. NOTE: The orientation of the ports is not important. When the sample flow is low or very dry gas is...

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