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AMT Modbus RTU Dewpoint Transmitter Instruction Manual

AMT Modbus RTU Dewpoint Transmitter Instruction Manual
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AMT Modbus RTU Dewpoint Transmitter Instruction Manual

Product catalog summary
UK & EU Declaration of Conformity
Alpha Moisture Systems Ltd confirms that the AMT Dewpoint Transmitter adheres to the Electromagnetic Compatibility Directive 2014/30/EU and UK Electromagnetic Compatibility Regulations 2016, assessed against EN 61326-1:2021 standards.

1. Unpacking and Overview
Upon receipt, inspect the AMT Dewpoint Transmitter for damage and verify all components are present: transmitter, connecting cable, instruction manual, and calibration certificate. The transmitter is a 2-wire, 4-20 mA loop powered device, also available with Modbus RTU Serial Line RS485, designed for continuous gas moisture measurement. It features an ultra-high capacitance sensing element, AutoCal for automatic calibration, and is built for extreme conditions.

2. Installation
Install the AMT in a bypass or fast loop sample system for easy access, ensuring sample pressure aligns with dew/frost point readings. Compatible displays include DS1200, DS1500, and DS4000, with accessories like a sensor holder for process line installation.

3. Piping Installation
Follow the schematic for dry gas measurement applications, using stainless steel for dry air or gas applications. Ensure the sample tube runs upwards and use a filter unit for samples with particulates.

4. Electrical Connections
Use an EN175301-803 type C connector for electrical connections. The AMT supports both 2-wire (4-20 mA) and 4-wire (Modbus RTU) configurations.

5. Modbus RTU Communication
Details on communication parameters, supported function codes, and settings recovery are provided for Modbus RTU communication.

6. AutoCal Feature
The AutoCal feature allows field calibration and span checks, activated through a specific routine to prevent accidental changes.

7. Specifications and Warranty
The AMT withstands pressures up to 35,000 kPa and is IP65 rated. A warranty section and basic definitions are included for user reference.

Appendices
Includes conversion tables, general arrangements, and Modbus register layouts for detailed technical reference.

Specifications
The system operates within a temperature range of -120°C to +20°C, with a voltage range of 12V to 28V DC, protected against reverse polarity. It uses an ultra-high capacitance aluminium oxide sensing element and supports Modbus RTU communication.

Procedures
The AutoCal procedure involves entering the mode by pressing specific buttons for 5 seconds, with indications for adjustments and exits after completion. Troubleshooting steps are provided for sensor faults, resulting in specific mA outputs.

Standards and Compliance
The system complies with BS EN 61326-1 standards and is IP66/NEMA4X rated for weatherproofing, with a calibration certificate traceable to NPL.

Recommendations
Avoid exposing the sensor to corrosive gases like mercury, ammonia, and chlorine, and strong oxidizing agents like ozone to prevent damage.

Warranty
The product is warranted for 24 months against defects in material and workmanship under normal use, voided by improper maintenance or exposure to corrosive substances.

Key Data from Tables
Includes tables for dewpoint temperatures, vapour pressures, and parts per million by volume, with conversion data for various conditions. A conversion table for mA to temperature ranges indicates the system's response to electrical inputs.

Appendices
Additional technical details include hygrometric equivalents, conversion tables, and Modbus register layouts.

Specifications
Details on dewpoint measurement system using IEEE 754 format for floating-point numbers, input parameters, sensor amplification coefficients, and calibration dates. Each instrument has a unique identifier with hardware and firmware version information.

Procedures
Describes reading and writing data using Modbus commands, setting device addresses, baud rates, and parity settings, configuring dewpoint units, and using ASCII strings for debugging.

Standards
Adheres to IEEE 754 standards for floating-point representation, uses BCD format for calibration dates, and follows Modbus protocol for data communication.

Recommendations
Adhere to specified input ranges and calibration procedures for optimal performance. Regular checks on transmitter status and configuration bits are advised for accurate measurements.

Appendices
Includes transmitter status register and Modbus exception response codes, providing error codes and meanings for troubleshooting.

Key Data
Comprehensive list of error codes and meanings, crucial for troubleshooting and maintaining the system, with default settings for communication parameters like baud rate and parity.
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Catalog excerpts

AMT Modbus RTU Dewpoint Transmitter Instruction Manual-1

AMT Dewpoint Transmitter 4-20 mA & Modbus RTU User Manual Issue 1

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-2

UK & EU Declaration of Conformity We Alpha Moisture Systems Ltd of Network House, 5 Lister Hill, Horsforth, declare under our sole responsibility that: Model Name: AMT Dewpoint Transmitter Conforms with the relevant provisions of the following Directive: 2014/30/EU The Electromagnetic Compatibility Directive Conforms with the relevant UK provisions of the following: Electromagnetic Compatibility Regulations 2016 (S.I. 2016/1091) EMC compliance has been assessed by reference to the following specifications: EN 61326-1:2021 Electrical equipment for measurement, control, and laboratory use. EMC...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-4

Unpacking Your Alpha Moisture Systems AMT Please examine the AMT package for any damage or mishandling. If any damage is evident please notify the carrier and the Alpha Moisture Systems representative from where this unit was purchased. You should have received (if ordered): • • • • 1 AMT 4-20 mA dewpoint transmitter 1 connecting cable of the length specified in your order or two metres as standard 1 instruction manual 1 calibration certificate If anything is missing, please contact your distributor immediately. Alpha Moisture Systems AMT is a 2-wire, 4-20 mA loop powered transmitter, also available...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-5

Corrosive Gases The sensor should not be exposed to corrosive gases (or corrosive contaminants in the gas sample) as these can chemically attack the sensor, impairing calibration accuracy and/or damaging it beyond economic repair. Examples of such gases are mercury (Hg), ammonia (NH3), chlorine (Cl2) etc. Strong oxidising agents such as ozone (O3) should also be prevented from coming into contact with the sensor. It is strongly recommended that the sample should not contain particulate matter, oil or other heavy hydrocarbon condensate. If these components contaminate the sample system and/or...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-6

Piping installation MAIN PROCESS LINE NOTES a. The sample point should be on the upper surface of a horizontal pipe or on a vertical section of pipe, where ever possible. b. The sample tube should run, continually, upwards from the sample point. If this is not possible an inspection port or drain tap should be installed at the lowest point in the system. Fig. 1

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-7

Component Index Sample Isolation Valve - This is a recommended item as it allows access to the sample system without interrupting the main process line. Sample Tube – This should be stainless steel for dry air or gas applications but copper or carbon steel can be used where wetter gases are to be measured. If any section of the sample tube must be flexible then PTFE should be used. In most cases, 3mm OD (1/8”) is sufficient as it provides good system response time within minimum flow. 6mm OD (1/4”) tube can be used where pressure drops across the 3mm tube are too high Filter Unit – A filter unit...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-8

Open the inlet valve slowly, again and by opening all valves after the transmitter holder, allow a low pressure purge through the whole sample system. Please Note. If a closed by-pass loop is installed, this section of the procedure is not possible. Set the required pressures and flows within the sample loop. This completes the installation and commissioning but on initial start-up, it could take several hours for the system to reach equilibrium. The electrical connections are made using an EN175301-803 type C connector, IP66 or better e.g. 2 Wire Connection (4 - 20 mA Analogue) 4 Wire Connection...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-9

BALANCED PAIR NOTE: The 4-20 mA signal is not available when operating in Modbus mode Connecting the AMT 2-Wire Dewpoint Transmitter to a DS4000 The DS4000 displays a linear readout of the 4-20 mA input signal received from an attached transmitter in the pre-selected moisture units. mA+ = BLUE wire 24v = RED wire Mains Power Supply = Brown (Live), Blue (Neutral) & Green/Yellow (Earth)

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-10

Normal Operation In normal operation, the transmitter will produce a 4-20mA signal, which is proportional to the level of moisture in the gas being monitored. The moisture reading is sampled and updated once per second. The AMT has 3,020 distinct steps over the 4-20mA range corresponding to a resolution of 0.005mA (5 μA) . Dewpoint transmitters with a Modbus RTU output can be connected to a Modbus Client device. This Client can be a gateway or any third-party Modbus RTU Client. Modbus RTU Cable Connection The Modbus RTU link should be operated within the constraints below in order to ensure stable...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-11

Modbus RTU Communication Communication Parameters Parameter Please see the table opposite for the AMT communication parameters. The default communication settings are 19200 Baud, Even Parity. A Modbus message from Client to Server consists of: address, function (read or write) data and checksum (CRC). The following table shows the structure of a complete command:

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-12

Function Codes Supported 03 Read Holding Registers Description: Read the contents of holding registers. Addresses available are: 4001,4004, 5001. For a full register listing, see Appendix E - Transmitter Modbus Registers Layout. Units Register, Address 4004 The register is READ ONLY. The value in the Units Register exposes the units of the dewpoint measurement. The register can be read by issuing a Read Holding Register Command with Holding register address #4004. There are 7 possible responses: 0 or 6 - Dewpoint value is in °C 3 - Dewpoint value is in ppb(v) 1 - Dewpoint value is in °F 4 - Dewpoint...

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AMT Modbus RTU Dewpoint Transmitter Instruction Manual-13

06 Write Single Holding Register Description: Write data to a single 16-bit register. Three 16-bit registers are available: Transmitter Address Register 4001 Baud Rate Register 4002 Register 4001 is Read/Write Registers 4002 and 4003 are Write only Response: The normal response is an echo of the query or exception response if an error is encountered. After altering Control Registers 4001...4003, re-establish communication with the client, with the new device address, baud rate and parity settings as required. Note: The TAG ID can be read at Holding register address 5001. Please refer to Appendix...

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