AMT-Ex User Manual

AMT-Ex User Manual
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AMT-Ex User Manual

Product catalog summary
General Information
The AMT-Ex Dewpoint Hygrometer is a 3-wire 4-20mA powered transmitter designed for continuous moisture measurement in process gas or compressed air. It provides a linear output for various moisture units and is ATEX certified for use in hazardous areas. The device features a durable sensor with high sensitivity and an Automatic Calibration (AUTOCAL) feature for field calibration. It is constructed from rugged stainless steel, capable of withstanding extreme conditions and high pressures, and offers IP66 protection.

Safety Information
The AMT-Ex is intrinsically safe, certified to ATEX and IECEx standards, making it suitable for hazardous areas. Users must ensure its suitability for specific environments and conduct risk assessments.

Installation
Installation requires a schematic for piping and components, ensuring the sample is free from contaminants. The transmitter should be installed in a bypass or fast loop system for easy access. A purge routine is recommended before installation to prevent sensor damage.

Normal Operation
The transmitter operates in a 4-20mA mode, updating moisture readings every second with high resolution. Maintaining the correct sample pressure is crucial for accurate readings.

Autocal
The AutoCal feature allows users to verify and adjust the transmitter's calibration span. It should be performed every 2-3 months or as needed. The process involves exposing the transmitter to a known moisture level and adjusting using the built-in buttons.

Faults/Errors
Troubleshooting and error handling details are provided to ensure proper maintenance and operation.

Appendices
Additional schematics and connection details are included for installation and wiring guidance.
Calibration Methods for AMT-Ex Transmitters
  • Method 1: Known Gas Calibration - If a known gas is within the transmitter's range, the AMT-Ex can be calibrated to this value.
  • Method 2: Saturating Method - Applicable for 0ºC and –20ºC range transmitters. The sensor is exposed to a dewpoint above the top range, saturating it for calibration.
  • Method 3: Ambient Moisture Level - For 20ºC range transmitters, calibration is done to the known ambient dewpoint.
Entering and Adjusting AutoCal Mode
  • Activate AutoCal by pressing 'W' and 'D' buttons for 5 seconds after pre-conditioning the transmitter.
  • Adjust the reading using 'W' and 'D' buttons to match the desired dewpoint.
  • Complete the process by leaving the buttons untouched for 30 seconds.
AutoCal Method Lookup Table

The table provides guidance on which AutoCal methods are suitable based on the transmitter's range.

Faults/Errors
  • Short-circuited sensor: 20.75mA output.
  • Open-circuited sensor: 20.50mA output.
Appendices
  • Appendix A - Installation schematics for AMT-Ex and related models.
  • Appendix B - Connection details between PR5104BB2A and AMT-Ex.
  • Appendix C - General arrangement for AMT-Ex with connector and transmitter holder.
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Catalog excerpts

AMT-Ex User Manual-1

AMT-Ex Dewpoint Transmitter User Manual Alpha Moisture Systems Alpha House 96 City Road Bradford BD8 8ES England Tel: Email: [email protected] Websites: amsystems.co.uk and SADPmini2.com

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AMT-Ex User Manual-2

AMT-Ex Dewpoint Transmitter Instruction Manual 1628 AMT-Ex User Manual Issue 9 05/10/2023

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AMT-Ex User Manual-4

General Information The Model AMT-Ex Dewpoint Hygrometer is a 3 wire 4-20mA powered transmitter, used for continuous measurement of moisture in a process gas or compressed air. The Model AMT-Ex transmitter can be factory configured to output a 4-20mA linear signal for any of the following moisture units:- ºC or ºF dewpoint, ppm(v), ppb(v), g/m3, and lb/MMSCF. The long lasting sensing element offers excellent sensitivity, repeatability and response speed. Each unit is supplied with a Certificate of Calibration, traceable to International Humidity Standards, validating accuracy to ± 2ºC dew point....

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AMT-Ex User Manual-5

It is the responsibility of the user to ascertain the suitability of the AMT-Ex for use in hazardous areas. Risk assessments should be performed prior to use, taking into account the AMT-Ex certifications, and the location and the gas being monitored etc. Installing the AMT-Ex in a Air/Gas Sampling System The piping installation schematic diagram (see section 3.1) shows all components, which could be used in a dry gas measurement application although not all the items shown will be required for every installation. Care should be taken to ensure that the sample presented to the AMT-Ex is not contaminated...

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AMT-Ex User Manual-6

Piping installation Schematic MAIN PROCESS LINE NOTES a. The sample point should be on the upper surface of a horizontal pipe or on a vertical section of pipe, where ever possible. b. The sample tube should run, continually, upwards from the sample point. If this is not possible an inspection port or drain tap should be installed at the lowest point in the system. Component Index 1) Sample Isolation Valve - This is a recommended item as it allows access to the sample system without interrupting the main process line. 2) Sample Tube – This should be stainless steel for dry air or gas applications...

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AMT-Ex User Manual-7

6) Measuring Transmitter, see “Appendix A – AMT-Ex with Connector, General Arrangement”. 7) Transmitter Holder, see “Appendix B – Transmitter Holder General Arrangement”. 8) Desiccant Chamber – This item is required when the sampling is to be intermittent. When installed it prevents the ingress of wet air to the sample system, while the sample is not flowing, improving the response time. 9) Flow Control Valve – This can be a separate item or combined with the flow indicator. 10) Flow Indicator – The recommended sample flow is 2 to 3 SL/M. 11) Sample Exhaust – The exhaust can be vented to atmosphere...

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AMT-Ex User Manual-8

For typical electrical connection see Appendix A & B: Connector Pins = Supply -ve = Supply +ve = mA output Normal Operation Analogue 4-20mA Mode (3-wire) In normal operation, the transmitter will produce a 4-20mA signal, which is proportional to the level of moisture in the gas being monitored. The moisture reading is sampled and up dated once per second. The AMT-Ex has 3020 distinct steps over the 4 to 20mA range corresponding to a resolution of 0.005mA. Warning Do Not power down during the AutoCal process as this can lead to corruption of the AMTs memory. AutoCal allows the user to ensure accuracy...

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AMT-Ex User Manual-9

transmitter to attain equilibrium. (For technical questions and advice on the time taken to attain equilibrium Contact your AMT-Ex supplier) Method 1: Expose to a known moisture level. (Applicable to all versions of AMT-Ex Transmitters) If a known gas is available within the range of the transmitter, then the AMT-Ex can be AutoCaled against this value. Method 2: Saturating method. (Only applicable to 0ºC (32ºF) and –20ºC (-4ºF) top end range AMT-Ex transmitters) When the AMT-Ex sensing element is exposed to a dewpoint level above the top end range of the transmitter, the sensor will saturate...

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AMT-Ex User Manual-10

The AMT-Ex will now output the corrected dewpoint and can be reinserted into the process. A graphical description of the autocal modes is given on the next page. AMT-Ex Range AutoCal Method Lookup Table Use the table below to decide which AutoCal methods are appropriate for your AMT-Ex. Faults/Errors If the sensor is short-circuited, the transmitter will produce a constant 20.75mA output. If the sensor is open-circuited, the transmitter will produce

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AMT-Ex User Manual-12

Appendix A – AMT-Ex / PR5104BB2A / DS1200 - Installation Schematics

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AMT-Ex User Manual-13

Appendix B – PR5104BB2A to AMT-Ex Connections

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AMT-Ex User Manual-14

Appendix C - AMT-EX with Connector, General Arrangement

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AMT-Ex User Manual-15

10 Appendix B – Transmitter Holder General Arrangement

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All Alpha Moisture Systems Ltd catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.