ALW

ALW

ALW

Product catalog summary
Overview: The document provides detailed technical specifications and applications for the ALW series laser welding systems, focusing on their use in tool and mould construction, repair, and deposit welding. The systems are designed for high precision and automatic applications, accommodating various materials including aluminum, precious metals, titanium, and sensitive alloys.
Specifications:
  • ALW 100 and ALW 150: Average power of 100 W and 150 W respectively, with pulse energy of 75 J and 100 J. The systems feature a peak pulse power of 9 kW and 10 kW, pulse duration of 0.5 – 20 ms, and a pulse frequency of single pulse to 15 Hz and 20 Hz. The welding spot diameter ranges from 0.2 to 2.0 mm.
  • ALW 200 and ALW 300: Both models offer an average power of 200 W and 300 W, with a pulse energy of 90 J. They maintain a peak pulse power of 9 kW, pulse duration of 0.5 – 20 ms, and a pulse frequency of single pulse to 100 Hz in automatic mode. The welding spot diameter is adjustable between 0.2 to 2.0 mm.
Features:
  • Both series include a motorized workpiece motion system controlled via joystick, with a working chamber designed to handle workpieces up to 350 kg and 400 kg respectively.
  • Options include CNC control with CAD data input, micro-welding aperture, tiltable turntable, coaxial lighting, magnetic workpiece bracket, and a TV system for process observation.
Applications:
  • The ALW systems are primarily used for repair and deposit welding on tools and moulds, with capabilities for multi-layer welding and reshaping moulds.
  • They are suitable for ambitious welding tasks on various materials, meeting the demands of industries and tradespeople.
Design and Ergonomics: The ALW systems are designed with a stable steel construction for high precision and include a seated workstation with ample legroom for ergonomic operation, allowing for extended work periods without fatigue.
See more

Catalog excerpts

ALW-1

Closed Systems Einzigartige Mobilität Geschlossene Systeme sturdy Photo: L&A Lasertechnik, Radebeul ALW The spacious working chamber of the ALW allows workpieces of up to 350 kg to be processed, e.g. in tool and mould construction. With the 4-axis-motion system, the parts get precisely positioned underneath the laser beam, either with the joystick or automatically. With the tiltable optics, workpieces can be welded at a variable angle whereby the laser beam remains optimally aligned to the joint Technical data Leica Trinocular with ocular for wearers of glasses, connection for CCD-camera Working chamber LxWxH in mm Working surface (WxD) in mm Max. workpiece weight Workpiece motion Scope of motion 800 x 850 x 500 600 x 600 350 kg, centrally positioned motorized via joystick X, Y: 180 x 180 mm, Z: 380 mm Mechanical dimensions LxWxH in mm Weight Electrical connection Multi-layer welding to re-shape an 8-cavity mould (Photo: Jutz Lasertechnik GmbH, Wien) 100 W 150 W 75 J 100 J 9 kW 10 kW 0.5 – 20 ms Single pulse –15 Hz –20 Hz 0.2 – 2.0 mm, can be continuously set 150 mm Adjustable power-shaping within a laser pulse User-specific operation with up to 128 data records Viewing system Repair of damaged contours on turbine flaps (Photo: L&A Lasertechnik, Radebeul) Laser Average power Pulse energy Peak pulse power Pulse duration Pulse frequency Welding spot diameter Focusing optics Pulse shaping Control > CNC control with CAD data input for automatic operation for manufacturing serial parts (WINLaserNC ) > Micro-welding aperture for welding spot-Ø < 100µm > Tiltable turntable with chuck for horizontal to vertical rotation > Coaxial lighting for optimal illumination of cavities in the workpiece > Magnetic workpiece bracket for free positioning of workpieces > TV system for demonstrating and observing the welding process

 Open the catalog to page 1
ALW-2

Closed Systems powerful Photo: D-Sensors GmbH, Stahnsdorf Untill now the ALW has been used mainly for repair and deposit welding on tools and moulds. The ALW 200/300 meets the increased demands of industries and trades-people to carry out ambitious welding jobs on materials such as Aluminium, precious metals, Titanium and sensitive alloys. Such jobs are in increasing demand, and in such areas the advantages of Alpha Laser’s new resonator concept are becoming visible. The new, stable steel construction of the ALW allows for high precision of the motion system, thus for extremely exact movement...

 Open the catalog to page 2

All ALPHA LASER GmbH catalogs and technical brochures

  1. ALS 100

    2  Pages

  2. AL-ROCK

    2  Pages

  3. ALV

    2  Pages

  4. AL SERIES

    2  Pages

  5. A L Flak MAX

    2  Pages

  6. A L M

    2  Pages

  7. ALFlak

    1  Page

  8. AL-TW

    1  Page

  9. ALmicro

    2  Pages

  10. AL-SW 150

    2  Pages

  11. AL-SWS

    2  Pages

  12. AL-T

    1  Page

  13. AL

    1  Page

Archived catalogs

  1. AL-Rock

    2  Pages

  2. e_ALFlak

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.