AL-SWS

AL-SWS

AL-SWS

Product catalog summary
Technical Specifications
The ALPHA LASER system features a workbench with dimensions of 130 cm x 75 cm x 92 cm and requires a space of 130 cm x 150 cm x 150 cm. It weighs approximately 610 kg. The electrical connections require a three-phase 3 x 400 V, 50 - 60 Hz, 3 x 16 A N/PE setup. The laser uses an Nd:YAG crystal, flash lamp-pumped, with a wavelength of 1064 nm. It operates at an average power of 50 W to 300 W, with pulse energy ranging from 50 to 90 joules and peak pulse power between 5 to 9 kW. The pulse duration is adjustable from 0.5 ms to 20 ms, and the pulse frequency can be set from single pulse to 50 Hz or 100 Hz.
Welding and Cutting Capabilities
The system supports a focal spot diameter of 0.2 - 2.0 mm, with micro welding capabilities down to 50 µm. It includes a stereo microscope insert with eyepieces of 10x, 16x, and 25x magnification, offering a visual field diameter of 3-16 mm and focal distances of 90 mm, 120 mm, or 150 mm. The system includes a shielding gas input and features four machine axes, two of which are software-controlled and two manual, with a movement range of Y: approx. 40 mm and Z: approx. 120 mm.
Components and Features
The laser system comprises a workbench with lighting, shielding gas input, exhaustion tube, variable inserts, an integrated AL laser device (50 - 300 W), laser power supply with control unit, integrated water-to-air cooling, laser resonator with welding or cutting head, Leica observation objective, NC controlling via touch screen, footswitch, laser safety system, USB connection for data backup, and process data handling.
Sensor Workstation AL-SWS
This multifunctional laser workstation supports five applications, allowing for welding and cutting of workpieces up to 12 mm in diameter, such as sensors and cables. The system's variable inserts can be easily replaced to switch between different applications.
Options
Available options include smoke exhaustion, an ergo wedge for ergonomic viewing height adjustment, a camera system for external monitor display, a cross hair-synchro adapter, and a cross-hair generator for external monitor display.
Inserts
  • Insert A – Contact Welding: For manual welding of cables or thermocouples, featuring a recess for longer workpieces and an exhaustion tube.
  • Insert B – Circular Welding: Includes a rotating axis for welding sheaths of sensors or thermocouples, with quick positioning and pneumatic collet chuck.
  • Insert C – Micro Welding: Allows precise welding inside fine thermocouples with a micromanipulator.
  • Insert D – Cutting: Used for cutting rotationally symmetrical workpieces, featuring an enclosed working chamber and collet chuck.
  • Insert E – Sheath Welding Under Mechanical Pressure: For welding sensor housings with mechanical pressure to press internal sealing rings.
  • Insert F – Custom Insert: Custom solutions available upon consultation.
See more

Catalog excerpts

AL-SWS-1

Technical Data External Dimensions Sensor Workstation AL-SWS Work bench (L x W x H) Required space (L x W x H) Electrical Connections Laser crystal Nd:YAG, flash lamp-pumped 1064 nm (invisible, near infrared) Laser protection class 4 (1 in case of insert with working chamber) Average power Pulse energy Peak pulse power Pulse duration Pulse frequency Focal spot 0.2 - 2.0 mm With Micro Welding: 50 µm - 2.0 mm Observation objective Stereo microscope insert Eyepiece 10x,16x,25x Visual field 3-16 mm Focal distance Machine axes Movement system Components of the laser system Work bench with lighting, shielding gas input, exhaustion tube One or more variable inserts Laser power supply with laser control unit and integrated water-to-air cooling Integrated AL laser device (50 - 300 W) Laser resonator with a welding or cutting head (depending on the insert) Footswitch, laser safety system USB connection for data backup Process data handling Smoke exhaustion Ergo wedge for setting the individual viewing height for an ergonomic working position Camera system for displaying the working process on an external monitor Cross hair-synchro adapter for synchronizing the cross-hair during work outside of the welding spot Cross-hair generator for superimposing a cross-hair on an external monitor NC controlling via touch screen Leica observation objective ALPHA LASER GmbH One laser system – Five applications The multifunctional laser workstation with changeable inserts With the AL-SWS multifunctional laser system, you can effortlessly weld and cut work pieces with a diameter of up to 12 mm; for example, sensors, sheathed or unsheathed cables, sheathed or unsheathed thermocouples or resistance thermometers. The variable inserts for the special tasks of sensor manufacturing can be replaced very easily. This allows you to quickly switch between the different welding and cutting applications.

 Open the catalog to page 1
AL-SWS-2

Insert A – Contact Welding During the welding process, the two parts to be welded are held manually under the laser beam; for example, for welding (sheathed) cables or thermocouples. This insert is used to cut rotationally symmetrical work pieces. The work piece is rotated and cut down to a specified depth around its entire circumference. For example, you can use this insert to cut the covers of resistance thermometers. Recess for feeding through longer work pieces from below, e.g. cables with insulated sheath Exhaustion tube Two grips for quickly changing the insert This insert is also ideal...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.