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AL-ROCK

AL-ROCK

AL-ROCK

Product catalog summary
Overview: The AL-ROCK is a pioneering mobile robot designed for the targeted hardening of metal surfaces. It can be deployed at the customer's site or various locations within a facility, eliminating the need to remove components for hardening and significantly reducing reworking costs. The system requires only free access for the laser beam to the processing location.
Specifications:
  • Laser Type: Diode laser with a wavelength of 900–1070 nm.
  • Power: 3,000 W (continuous wave).
  • Cooling System: External water-air cooling.
  • Movement Range: 3000 × 1000 × 1900 mm in a spherical half-space.
  • Hardening Depth: Maximum case hardening depth of 2 mm, depending on material.
  • Repeat Accuracy: +/- 0.08 mm.
Features:
  • The laser beam follows the workpiece contour in free 3D movements, allowing for precise hardening of weld edges, grain structures, and specific points.
  • Temperature-dependent control ensures precise heat application, minimizing heat load on surrounding areas.
  • Quality control is ensured through documentation of the hardening process, guaranteeing reliability and reproducibility.
  • Additional capabilities include laser deposition welding with powder or wire using add-on modules.
Technical Data:
  • Work Area: Movement speed of 0–10 mm/s over the component surface.
  • External Dimensions: Mobile component dimensions are 1200 × 1500 × 1800 mm, weighing approximately 1,400 kg.
  • Electrical Connection: 63A 400V 3P+PE 6h 50 Hz, with options for lower power versions.
Options and Accessories: The system offers mobile laser protection walls, rotation/tilt axis, mirror system and beam splitter, smoke extraction, mobile workbench, and DCAM external programming system.
Materials and Hardness: The system can achieve varying hardness levels in HRC for different tool steels, with a comprehensive list of compatible materials provided.
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Catalog excerpts

AL-ROCK-1

Laser Hardening The AL-ROCK is the first mobile robot for targeted hardening of metal surfaces - whether at the customer's site or at changing locations in the hall. With the self-driving caterpillar track, you can move the laser right to the workpiece. There is no need to remove the components to be hardened, and reworking cost is significantly reduced. All that is needed is the laser beam's free access to the processing location. The laser beam precisely follows the workpiece contour in free 3D movements. This allows weld edges, grain structures, nubs or individual points to be hardened easily. Temperature-dependent control of the laser power brings the heat precisely to the desired location to achieve the maximum hardness needed there. The component’s surrounding areas receive little or no heat load. For quality control, the hardening process is documented, ensuring process reliability and reproducibility. With the AL-ROCK, you can also perform laser deposition welding with powder or wire (with add-on modules). ALPHA LASER GmbH JunkersstraRe 16 D-82178 Puchheim Tel +49 (0)89 890237-0 [email protected] www.alphalaser.de

 Open the catalog to page 1
AL-ROCK-2

ACHIEVABLE HARDNESS - IN HRC, E.G. TOOL STEEL ALPHA LASER GmbH JunkersstraRe 16 D-82178 Puchheim Tel +49 (0)89 890237-0 [email protected] www.alphalaser.de

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.