E-Series AODD Pumps

E-Series AODD Pumps
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E-Series AODD Pumps

Product catalog summary
Introduction
The document provides an overview of the ALMATEC E-Series air-operated double-diaphragm pumps, detailing their evolution, features, and technical specifications. ALMATEC has been a leader in pump technology since 1984, focusing on innovation to enhance pump performance and safety.
Historical Development
  • 1984 Series AD: Introduced a compact design with a metal-free exterior and options for ball or cylinder valves.
  • 1998 A-Series: Improved design with integrated fluid connections and interchangeable valve options.
  • 2009 E-Series: Enhanced safety, capacity, and efficiency with a new ring-tightening structure and optimized flow pattern.
Key Features of E-Series
  • Solid design with housing made of PE or PTFE, available in conductive versions.
  • Interchangeability with the A-Series and available in seven sizes.
  • Increased capacity and decreased air consumption compared to previous models.
  • ATEX conformity for use in explosive environments.
  • Maintenance-free air control system and self-priming capability.
  • Optional features include pulsation dampers, draining systems, and diaphragm monitoring.
Technical Specifications
  • Materials: Housing options include PE, PE conductive, PTFE, and PTFE conductive. Diaphragms available in EPDM, PTFE/EPDM compound, and NBR.
  • Valves: Ball valves in EPDM, PTFE, NBR, and stainless steel; cylinder valves in PTFE.
  • Certifications: Compliant with DIN EN ISO 9001:2008 and DIN ISO 14001:2004, ensuring quality and environmental responsibility.
Functional Principle
The E-Series operates on the double diaphragm pump principle, using compressed air to move diaphragms and displace liquid. The design ensures smooth operation without pressurizing the diaphragms, enhancing their service life.
Construction and Materials
The pumps are constructed from solid plastic, providing durability and resistance to abrasion. The use of virgin PE and PTFE ensures high-quality performance.
Special Features
  • Conductive versions for ATEX conformity, suitable for explosive environments.
  • Integrated muffler and vibration dampers for reduced noise and easy installation.
  • PERSWING P® air control system for precise operation without lubrication.
Pulsation Damper
The ET Series pulsation dampers reduce flow pulsation, ensuring a uniform flow. They are self-regulating and made from PE or PTFE.
Optional Equipment
  • Barrier chamber system for enhanced safety.
  • Diaphragm monitoring for early detection of ruptures.
  • Draining system for easy maintenance and cleaning.
Conclusion
The ALMATEC E-Series pumps offer advanced features and robust construction, making them suitable for a wide range of industrial applications. Their design ensures reliability, safety, and efficiency, supported by comprehensive certifications and optional features to meet specific needs.
Special Diaphragms (Code L and P)
Special diaphragms made of conductive PTFE/EPDM compound are available for pumps used in device group IIC under the European ATEX regulation, suitable for liquids with high diffusion tendencies and vacuum priming applications.
Flange Connection (Code F)
Pumps can be equipped with thread bushings and flange-O-rings for connections conforming to DIN or ANSI/PN 10 standards, ensuring industry safety.
External Control (Code Z)
Pumps without an air control system or muffler can be externally controlled via a solenoid valve, which is not included in the delivery.
Stroke Counting (Code C)
Almatec pumps can operate continuously or intermittently, with an option to install a sensor for accurate stroke counting, available in a pneumatic version.
Optional Equipment and Materials
The document lists various materials for valve, diaphragm, and housing, including EPDM, PTFE, NBR, and conductive options, along with pump size and port dimensions.
Transport Cart
A mobile pumping unit is available for industrial applications, featuring a stainless steel frame and conductive castors, with space for hoses and optional accessories like air supply and regulator.
Technical Data
Detailed specifications for pump sizes E 08 to E 80 are provided, including dimensions, weight, maximum particle size, suction lift, operating pressure, and temperature limits. The data is based on water at 20°C and includes performance charts for different viscosities and capacities.
Performance Range and Viscosity
The document explains how pump capacity is affected by media viscosity, with recommendations for handling viscous media, such as ensuring sufficient suction capacity and positive suction pressure.
Pump Size E 80
The E 80 model is highlighted for its high capacity and features like a single-piece air control system, reduced icing risk, and stable flange connections. It is suitable for circulating large quantities efficiently.
Applications
The pumps are compatible with a wide range of liquids, including sludges, acids, solvents, and more, across industries like chemical, pharmaceutical, cosmetics, and more.
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Catalog excerpts

E-Series AODD Pumps-1

Where Innovation Flows AIR-OPERATED DOUBLE-DIAPHRAGM PUMPS e-series Air-Operated Double-Diaphragm Pumps

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E-Series AODD Pumps-2

Competence in Pumps AD – via A-to E-Series: A Story of Setting the State of the Art Since its foundation in 1984, ALMATEC Maschinenbau GmbH has kept on defining the current state of the art of air operated diaphragm pumps via decent product characteristics. The compact and “closed” design of this pump has immediately become the ALMATEC trademark. Its massive plastic construction provided the mass an oscillating pump requires. The housing material used for wetted parts have been either abrasion-resistant polyethylene or the chemically almost universally resistant PTFE. The outer surface was completely...

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E-Series AODD Pumps-3

at a Glance • Air-operated diaphragm pumps in solid design • Housing made of PE or PTFE, both also available in a conductive version • Interchangeability to the A-Series • Seven sizes from DN 8 to DN 80 • Max. capacities of 0.9 to 48 m3/h • Increased pump security due to innovative ring-tightening structure • Compared to the A-Series, increased capacity and decreased air consumption thanks to the optimized flow pattern, decreased noise level • ATEX conformity • Can be infinitely controlled via the air volume • No drives, no rotating parts, no shaft seals • Unattended operation with long service...

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E-Series AODD Pumps-4

The ALMATEC E-Series is based on the functional principle of double diaphragm pumps. The basic configuration consists of two external side housing with a center housing between them. Each of the side housings contains a product chamber which is separated from the center housing by a diaphragm. The two diaphragms are interconnected by a piston rod. Directed by an air control system, they are alternately subjected to compressed air so that they move back and forth. In the first figure, the compressed air has forced the left-hand diaphragm towards the product chamber and displaced the liquid from...

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E-Series AODD Pumps-5

Conductive Versions for Explosion-Proof Areas (ATEX Conformity) The housings and internals of the conductive versions are made of PE or PTFE filled with conductive pigment which always remains below the limits set by the FDA. The pumps are to be grounded via a connection on the center housing, thus excluding the risk of electrostatic charges. Conductive pumps of the E-Series are ATEX conform. They can consequently be used without difficulty in gas and dust atmospheres and for flammable liquids. More Special Features ALMATEC air-operated diaphragm pumps of the E-Series consist of only three solid...

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E-Series AODD Pumps-6

Air Control System and Valves The metal-free, pneumatically pilot-operated PERSWING P® air control system ensures accurate reversal of the main piston and is characterized by low noise levels. Only two moving parts ensure that there is absolutely no dead center. It does not require maintenance, operates without any lubrication whatsoever and is made up of no more than four different parts. The complete cartridge can be replaced easily. The patented PERSWING P® is a precision control system and therefore requires clean, oil-free compressed air to ensure its optimal function. Ball valves are robust...

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E-Series AODD Pumps-7

Optional Equipment Barrier chamber system (code BS) The ALMATEC barrier chamber system for sizes E 10 to E 50 meets high safety requirements. The individual diaphragm is replaced by two diaphragms arranged in tandem with a barrier chamber of conductive PE between them and filled with non-conductive liquid. The barrier chambers must always be filled entirely to transmit the air pressure to the medium. Therefore it is monitored by level sensors. If the diaphragm on the product side breaks, medium merely enters the barrier chamber and the non-conductive liquid flows into the medium. The change in...

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E-Series AODD Pumps-8

Transport Cart A lot of industrial applications need not only stationary air-operated diaphragm pumps but also mobile pumping units (e. g. as emergency pump, as short-dated replacement for a pump to be repaired or for decanting between two containers). The transport cart consists of a square-pipe frame made of stainless steel and four fixable conductive castors. Room is available for product and air hoses. Possible accessories are: complete air supply with clamp connection, regulator with integrated filter and air supply for pump and damper. Technical Data Pump size length width height Nominal...

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E-Series AODD Pumps-9

Viscosity andPump Capacity required capacity mVh l/min design capacity l/min m3/h viscosity of the medium in °E (referred to a specific gravity of 1) The capacity specified in the pump performance charts generally refers to water (1 mPa-s). The value must be reduced correspondingly when pumping media with higher viscosity. The design capacity can be read off directly from the graph and the corresponding pump size selected. The example shown here is based on a required capacity of 10 m3/h with a product viscosity of 6000 mPa-s. The dash-dotted line intersects the design capacity scale at 17 m3/h....

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E-Series AODD Pumps-10

60 80 70 Förderhöhe Total head Förderhöhe Total head Förderhöhe Total head Pump capacity Pump capacity • Compatible liquids include sludges, acids, alkalis, solvents, slurries, emulsions, mixtures of liquids and solids, resins, powders, aqueous solutions. • These liquids may be of high or low viscosity, abrasive, thixotropic, hazardous, toxic, non- lubricating, hot, cold, coagulating, shear sensitive, pasty, solids containing, corrosive. • The fields of application include chemical industry, pharmaceuticals, cosmetics, ceramics, surface treatment, emergency services, power plants, refineries,...

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E-Series AODD Pumps-11

Pump Size The pump size E 80 extends the E-Series range to seven sizes. With a maximum capacity of 48 m3/h the E 80 is proper for an efficient circulation of great quantities. Housing material is PE or PE conductive. The housing bolts are not tighten against a ring. The using of spring washers allows a high security and less leakage liability. Further features of the E 80 at a glance: • Air control system: in spite of high performance one piece only – Less spare parts and low noise level • Icing: big muffler for reduced risk of icing • Product connections: flange connection DN 80 – High stability...

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