Chemicor Brochure A4

Chemicor Brochure A4

Chemicor Brochure A4

Product catalog summary
Overview
The ALMATEC CHEMICOR Series features air-operated double-diaphragm pumps made from stainless steel (SS316), designed for efficient flow with minimal maintenance due to their tie rod construction.

Specifications
  • Sizes: AD 20, AD 32, AD 50.
  • Capacities: 4.5 / 9 / 24 m³/h (19 / 38 / 105 gpm).
  • Wetted parts: Stainless steel 1.4408.
  • Ball valves for solids-containing liquids.
  • Maintenance-free air control system: PERSWING P®.
  • Self-priming and dry running capability.

Functional Principle
These pumps use a double-diaphragm mechanism driven by compressed air, enhancing diaphragm lifespan by avoiding pressurization.

Materials
  • Wetted parts: Stainless steel 1.4408.
  • Center blocks: Polyamide or conductive PE.
  • Diaphragms: EPDM or PTFE/EPDM composite.

Chemical Resistance
High resistance to hydrocarbons, acids, and alkalis, with PTFE offering superior resistance.

Applications
Ideal for chemical, pharmaceutical, cosmetic, and ceramic industries, handling abrasive, toxic, or shear-sensitive liquids.

Optional Features
  • Diaphragm monitoring and stroke counting.
  • Draining system for cleaning.
  • ATEX conformity for explosive environments.
  • Sanitary connection ports.

High-Pressure Design
Models AH 20 S and AH 32 S cater to high-pressure needs, suitable for paint and varnish industries.

Technical Data
Includes dimensions, weight, particle size, suction lift, and operating temperature, accommodating various viscosities and capacities.

Performance Charts Overview
Charts for AD 20, AD 32, and AD 50 show pump capacity versus total head in PSIG, m3/h, USGPM, and mWS.

Key Specifications
  • AD 20: Air pressure 0-4.5 bar, air consumption up to 1916 Nm3/min.
  • AD 32: Air pressure 0-9 bar, air consumption up to 3832 Nm3/min.
  • AD 50: Air pressure up to 16 bar.

Standards and Compliance
Performance data comply with DIN EN ISO 9906 standards, ensuring reliability for water applications.

Contact Information
ALMATEC Maschinenbau GmbH, Hochstraße 150-152, 47228 Duisburg, Germany. Phone: +49 (2065) 89205-0, Fax: +49 (2065) 89205-40, Email: [email protected], Website: almatec.de.

Disclaimer
PSG® may modify information and illustrations without notice. Document last updated April 2019.
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Catalog excerpts

Chemicor Brochure A4-1

Where Innovation Flows a company AIR-OPERATED DOUBLE-DIAPHRAGM PUMPS CONSTRUCTED IN STAINLESS STEEL

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Chemicor Brochure A4-2

CHEMICOR Series at a Glance CHEMICOR Series AODD Pump • Composite diaphragms with integrated metal core and no diaphragm discs p • Wetted housing parts made of stainless steel recision casting 1.4408 • Proof against dry running and overloading • Special shape of the product chambers • Gentle displacement • Pump casing with only two joint faces • Can be infinitely controlled via the air volume • Freely turnable suction and discharge ports • Unattended operation with long service life • No drives, no rotating parts, no shaft seals • Compact design • Ball valves for liquids containing solids • Maintenance-free...

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Chemicor Brochure A4-3

The ALMATEC CHEMICOR Series is based on the functional principle of doublediaphragm pumps. The basic configuration consists of two external side housing with a center housing between them. Each of the side housings contains a product chamber which is separated from the center housing by a diaphragm. The two diaphragms are interconnected by a piston rod. Directed by an air control system, they are alternately subjected to compressed air so that they move back and forth. In the first figure, the compressed air has forced the left-hand diaphragm towards the product chamber and displaced the liquid...

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Chemicor Brochure A4-4

Diaphragms, Ball Valves, Air Control System The surface of the ALMATEC diaphragms is smooth and not interrupted by any seals. Due to the integrated metal core, they do not require diaphragm discs which frequently give rise to leaks. Since the medium is displaced and delivered by the compressed air, the diaphragms merely serve as barriers and are not pressurized, a fact of decisive importance for the service life of the diaphragms. ALMATEC diaphragms have always been designed from the “PTFE” point of view. As a result, ALMATEC diaphragms have a large diameter and short stroke with low flexural...

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Chemicor Brochure A4-5

OptionalEquipment Barrier chamber system (code BS) The ALMATEC barrier chamber system for the CHEMICOR series meets high safety requirements. The individual diaphragm is replaced by two diaphragms arranged in tandem with a barrier chamber of conductive PE between them and filled with non-conductive liquid. The barrier chambers must always be filled entirely to transmit the air pressure to the medium and must be monitored by level sensors. If the diaphragm on the product side breaks, medium merely enters the barrier chamber and the nonconductive liquid flows into the medium. The change in conductivity...

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Chemicor Brochure A4-6

Dimension (mm/inch): length Nominal port size, BSP Weight (kg/lbs) Max. particle size of solids (mm/inch) Suction lift, dry (mWC/ftWC): EPDM ball valves PTFE ball valves Max. driving and operating pressure (bar/psig) Pump Capacity DESIGN CAPACITY REQUIRED CAPACITY Max. operating temperature (°C/°F) with center block of PE conductive Suction lift, wet (mWC/ftWC) L/min m³/hr Viscosity Of The Liquid in °E (referred to a specific gravity of 1) The capacity specified in the pump performance charts generally refer to water (1 mPa·s). The value must be reduced correspondingly when pumping liquids with...

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Chemicor Brochure A4-7

Performance Charts The data refer to water. The specified performance data are warranted by ALMATEC in accordance with DIN EN ISO 9906. PSIG Total head Total head Pump capacity Pump capacity Total head Total head Total head Pump capacity Pump capacity Total head Total head Pump capacity

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Chemicor Brochure A4-8

Where Innovation Flows PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 04-2019 ALMATEC Maschinenbau GmbH Hochstraße 150-152 47228 Duisburg, Germany Tel: +49 (2065) 89205-0 Fax: +49 (2065) 89205-40 [email protected] almatec.de Copyright © 2019 PSG®, a Dover company

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