Almatec brochure

Almatec brochure
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Almatec brochure

Product catalog summary
Overview
Almatec Maschinenbau GmbH, part of PSG, a Dover Company, specializes in air-operated double-diaphragm (AODD) pumps. Renowned for German engineering, Almatec emphasizes innovation, quality, and environmental responsibility. Their pumps serve industries such as chemical, semiconductor, and biopharmaceutical sectors.
Key Technologies and Features
  • PERSWING P® Technology: A precision control Air Distribution System (ADS) for optimal performance with minimal maintenance.
  • Solid Body Construction: Made from virgin grade PE or PTFE, ensuring maximum fluid containment without external metal parts.
  • Diaphragms: Designed for easy assembly, reduced air consumption, and optimized performance.
Product Lines
  • E-Series: Suitable for hazardous chemicals, featuring a machined plastic design, increased capacity, and safety. Available in seven sizes with a max flow of 800 L/min.
  • FUTUR Series: Designed for the semiconductor industry, offering metal-free construction and high-temperature handling. Available in four sizes with a max flow of 100 L/min.
  • BIOCOR Series: For sterile applications in pharmaceuticals and food industries, featuring CIP/SIP capabilities and high surface quality. Available in three sizes with a max flow of 280 L/min.
  • CHEMICOR Series: Metal pumps for heavy-duty applications, featuring smooth flow channels and easy cleanability. Available in three sizes with a max flow of 400 L/min.
Applications
  • Energy: Used in the solar industry for silicon solar cell manufacturing.
  • Process Industries: Suitable for handling acids, bases, solvents, and high-purity chemicals.
  • Hygienic Applications: Compliant with EHEDG, FDA, and USP Class VI standards for biopharmaceuticals and food industries.
  • Water/Wastewater: Used for sample analysis, wastewater neutralization, and sludge transfer.
Technical Specifications
  • Materials: Housing options include PE, PTFE, and conductive versions. Diaphragms and valves are available in various materials like EPDM and stainless steel.
  • Performance: Max temperature up to 200°C, max flow rates vary by series, and suction lift capabilities are specified for each model.
Certifications
Almatec pumps comply with various industry standards, including ATEX, EHEDG, and FDA, ensuring safety and reliability in critical applications.
Additional Features and Benefits
  • Eliminates risk of overpressure
  • Running dry capability
  • Self-priming
  • Automatically adjusts pressure/quantity
  • Decreased downtime
Technical Data
  • Wetted housing parts made of polyethylene
  • Non-wetted center section made of Nylon
  • Max. temperature: 70°C (158°F)
  • Interchangeable ball valves and valve stops
  • Heavy duty diaphragms for long service life
  • Three sizes with discharge pressure up to 15 bar (218 psig)
Performance Data
  • Max. flow: 330 L/min (87 gpm)
  • Max. suction lift: 3.5m (11.5 ft) dry, 9.5m (31.2ft) wet
  • Max. solids size: 8mm (0.3 in.)
Additional Options
  • Barrier Chamber System for enhanced safety
  • Stroke Counting for precise operation
  • Diaphragm Monitoring for leak detection
  • Flange Connection for various standards
  • Draining System for easy maintenance
  • Transport Carts for mobility
  • Pulsation Dampers for uniform flow
Contact Information
Almatec Maschinenbau GmbH, Carl-Friedrich-Gauß-Straße 5, 47475 Kamp-Lintfort, Germany. Phone: +49 (0) 2842/961-0, Email: [email protected]
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Catalog excerpts

Almatec brochure-1

Expert So utions for Critical Applications

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Almatec brochure-2

PSG®, a Dover company, is a global leader in positive displacement pump and supporting technologies, delivers value-added pumps and systems that serve customers requiring the safe and efficient transfer of critical and valuable materials. PSG features world-class pump brands and has multiple facilities on three continents (North America, Europe and Asia) that are ISO certified. We are passionately committed to innovative technologies that will positively impact the world. Our priority is providing the market expertise you need by delivering tomorrow's innovative fluid and material transfer solutions...

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Almatec brochure-3

Almatec® Maschinenbau GmbH is a premier manufacturer of air-operated double-diaphragm (AODD) pumps. Since 1984, Almatec has been the respected leader in the field of pneumatic diaphragm pumps worldwide due to superior product quality and unmatched German innovation. Almatec® is a brand within PSG, a Dover Company – located in Oakbrook Terrace, IL, USA. AIR-OPERATED DOUBLE-DIAPHRAGM PUMPS Kamp-Linfort Germany – Almatec’s headquarters is located in Kamp-Lintfort, Germany. The spacious, state-of-the-art facility offers clean room capability. Recently we expanded our manufacturing capacity and production...

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Almatec brochure-4

MARKETS SERVED ENERGY Almatec is heavily invested in the solar or photovoltaic industry as the world economy increases its focus on renewable energies. The E-Series pump is especially well-suited for use in the manufacture of silicon solar cells (wafers). Typical Applications Handled: • Silicon solar cells • Slurry • Chemical treatment of wafers • Hard, sharp silicon particle byproduct from wafer cutting process • Highly abrasive media PROCESS Almatec’s pneumatic diaphragm pumps are the pumps the chemical, semiconductor, paint and coatings, and paper and printing industries turn to when they...

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Almatec brochure-6

TECHNOLOGY: DIAPHRAGM E-Series AODD Pumps The E-Series plastic air-operated double diaphragm (AODD) pump is made of PE, PTFE, PE conductive and PTFE conductive. The conductive models meet the ATEX requirement of the 94/9/EG directive. E-Series pumps are very well suited for use with hazardous chemicals such as acids, caustics and solvents. Applications • Abrasive slurries • Solar cell • Biopharmaceutical • Chemicals • Etching agents • Ceramic • Sludge transfer • Glazes transfer • Paints • Varnish • High concentrated acids and bases Features and Benefits: • Machined plastic design • Increased...

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Almatec brochure-7

PULSATION DAMPER The housing parts are tightened to each other via housing bolts. Instead of single bolts pressing punctually against the housing, all housing bolts are tightened against a diaphragm-sized containment ring on each side. FLANGE CONNECTION This structure results in a more even spreading of the housing bolt force and increased permissible bolt torque. The flow resistance is reduced via an optimized flow pattern to increase CONTAINMENT RING the efficiency factor of the pump. Compared to its predecessor, the A Series, the same air flow achieves a high fluid flow, while less air flow...

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Almatec brochure-8

High-purity chemicals Assembled in cleanroom Low noise levels Easy to assemble and disassemble Compact No metal fixing elements, such as tie rods or clamp TECHNOLOGY: DIAPHRAGM FUTUR Series aodd Pumps Since 1991, Almatec has manufactured FUTUR pneumatic diaphragm pumps, which are designed specifically for chemical supply and circulation in the semiconductor industry. The liquids handled in the semiconductor industry have different demands, requiring a unique pump to meet those demands. Applications • Semiconductor • High-temperature applications Features and Benefits: • Designed especially for...

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Almatec brochure-9

FUTUR Series In order to meet the strict demands of the semiconductor industry, the FUTUR Series is available in four materials: • Four sizes made of PTFE/UPPE for acids and caustics up to 130°C/266°F (FUTUR T Model) • Two sizes made of PTFE for hot applications with acids and caustics up to 200°C/390°F (FUTUR H Model) • Four sizes made of UPPE for slurries (FUTUR E Model) • Two sizes made of stainless steel for solvents (FUTUR SLS Model) The pump sizes achieve maximum capacities between 10 and 200 L/min (2.5 to 52 gpm). For every pump size and material, an appropriate pulsation dampener is available....

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Almatec brochure-10

• Live cultures • Active pharmaceutical and biotechnical ingredients • Clean in Place (CIP) and Sterilize in Place (SIP) capabilities • Improved safety • Increased reliability • High surface quality • High traceability BIOCOR pumps are specially designed for sterile applications within the pharmaceutical, biotechnical and food industry. The air-operated double diaphragm pumps are built in compliance with the corresponding hygienics standards (EHEDG, FDA, USP Class VI). The pump's special design with an integrated cleaning system enables CIP and SIP capability. Applications • Chemicals • Cosmetics •...

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Almatec brochure-11

BIOCOR Series The AODD pumps are EHEDG certified and conform to the ATEX 94/9/EG directive. There aren’t any horizontal areas in the housing parts – an important demand for sterile applications. The pump sizes B20 and B32 come with four ball lifting magnets, which can be attached to the pump housing from the outside at the location of the four ball valves. The ball valves rise up magnetically out of their seats and the pump is drained entirely without having to be dismounted therefore, there are no mechanical ball lifters with parts and seals in the wetted areas. The BIOCOR series is available...

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Almatec brochure-12

Varnish Paper and printing Glue transport Printing inks transport Food Processing Decreased downtime Easy start-up Improved safety Increased reliability Easy cleanability TECHNOLOGY: DIAPHRAGM CHEMICOR Series aodd Pumps The metal pneumatic diaphragm pumps feature soft contours, smooth flow channels and no dead spaces. CHEMICOR pumps contain a center block made of nylon or PE conductive material which meets the ATEX requirements of the 94/9/EG directive. Applications • Chemicals • Industrial water treatment • Corrosive, hazardous or toxic chemicals • Sample analysis • Paints • Wastewater neutralization Features...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.