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KinetiMax Brushless DC Motors

KinetiMax Brushless DC Motors
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KinetiMax Brushless DC Motors

Product catalog summary
Overview
The document details Allied Motion's KinetiMax series of brushless DC motors, focusing on outer-rotor motors with integrated drive electronics. These motors are designed for applications such as small pumps, fans, blowers, laser scanners, and medical instruments.
Specifications
KinetiMax motors range from 24mm to 68mm in diameter, with rated torques from 5.6 to 170 mNm and power outputs up to 50W. They are available in two-wire, four-wire, and five-wire versions, complying with low EMI standards (EN 55014-1/2, EN 61000-6-1/3). Customization options include shafts, mounting flanges, and winding configurations.
Design and Features
The outer-rotor design reduces cogging and maximizes torque, suitable for precision applications. Integrated drive electronics enhance efficiency and reduce maintenance, with no brushes to wear out. The motors are compact and can operate at higher voltages.
Applications
These motors are ideal for applications requiring smooth, constant speed rotation, such as in medical equipment, laser scanners, and small precision pumps. They are also efficient for battery-powered devices.
Performance and Models
The document outlines various models, including KMX24, KMX32, KMX42, KMX54, and KMX68, each with specific performance metrics like frame size, length, rated torque, power, voltage, and speed. The KinetiMax 24 EB and 32 EB series are noted for their compact design and integrated electronics.
Technical Details
Technical specifications cover voltage ranges, rated output power, torque constants, speed ratings, and current requirements. Schematics for electrical connections and I/O configurations highlight adaptability to various control inputs and outputs.
KinetiMax 32 EB and 42 EB Series Overview
The KinetiMax series includes brushless DC motors with integrated drive electronics, designed for high performance and reliability. Suitable for pumps, fans, and medical devices.
Specifications and Features
  • KinetiMax 32 EB: Offers 12W and 16W power ratings, with open loop speed and current specifications, supporting continuous operation and short-term extra cooling.
  • KinetiMax 42 EB: Features a 42 mm diameter, 70 mNm max torque, and up to 31 W output power, with integrated speed control, IP54 protection, and thermal overload protection.
  • KinetiMax 54 EB: Available in 30.4 mm and 37.25 mm lengths, with up to 40 mNm torque and 16 W output power, including speed control, direction input, and low EMI compliance.
Electrical Connections and I/O Schematics
  • Various wire configurations (2-wire, 4-wire, 5-wire, and 6-wire) with specific color-coded connections for supply voltage, ground, speed control, tachometer output, and direction input.
  • EMC compliance requires specific capacitor configurations to meet EN 55014 standards.
Performance and Dimensions
  • Performance graphs show the relationship between speed, current, and torque for different voltage models (12V and 24V).
  • Dimensions are provided in millimeters and inches, detailing mounting hole locations and shaft specifications.
Options and Accessories
  • Customizable options include shaft design, mounting flange, leads, connectors, and additional components like encoders and gearboxes.
KinetiMax 68 EB Series Overview
The KinetiMax 68 EB series motors are designed for high performance with integrated drive electronics, suitable for gear pumps, fans, and laboratory equipment.
Specifications
Available in models with output power ratings of 35W and 50W, offering a maximum torque of 170 mNm and speeds up to 6000 RPM. They operate on a nominal voltage of 24V with a range of 14-30V, featuring thermal overload protection, low EMI compliance, and an IP43 protection level.
Features & Benefits
Key features include an outer-rotor design for minimized cogging, adjustable speed and direction, and a robust bearing system for high side loads. Built with high-quality components for a lifespan exceeding 20,000 hours.
Options & Accessories
Customization options include special shaft diameters, mounting flanges, lead configurations, and winding setups. An IP55 rating and PWM or frequency speed settings are also available.
Performance Data
Performance graphs illustrate the relationship between speed, torque, and current for different models under various voltage inputs. Designed for continuous operation at ambient temperatures of 22°C.
Electrical Connections
Includes schematics for I/O connections, detailing wire colors and functions for 5-wire configurations, including supply voltage, ground, speed control, and direction input.
Global Support
Allied Motion provides international support through solution centers in North America, Europe, and Asia, offering customer service and technical assistance.
Conclusion
The KinetiMax series offers versatile and efficient motion solutions for a wide range of industrial and commercial applications, focusing on reliability, low maintenance, and high performance.
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Catalog excerpts

KinetiMax Brushless DC Motors-1

Motion Solutions That Change the Game KinetiMax Brushless DC Motors Outer-Rotor Motors with Integral Drive Electronics • Diameters from 24mm up to 68mm • Rated torques from 5.6 up to 170 mNm • Ideal for small pumps, fans, blowers, laser scanners,

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KinetiMax Brushless DC Motors-2

A World of Solutions Allied Motion products are in use around the globe in a wide range of demanding applications. Our companies possess the expertise, products, and global presence to provide you with the motion solutions you need in today’s globally competitive world. Aerospace & Defense www.alliedmotion.com [email protected] © 2020 by Allied Motion Technologies Inc. All rights reserved.

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KinetiMax Brushless DC Motors-3

KinetiMax Brushless DC (BLDC) technology has been around in oneMotor Series form or another for several decades. The difference between brushed DC and brushless DC technology is (surprise!) that brushless motors do not use brushes. Outer-Rotor DC Motors with Integral Drives Brushes are used in DC motors in the commutation process to switch current from coil-to-coil in order to develop torque to spin the rotor and attached load. The process is mechanical in that the brushes physically slide Allied Motion’s KinetiMax series of motors feature an on a commutator to effect the switching among the...

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KinetiMax Brushless DC Motors-4

Brushless DC Motors with Integral Drive KinetiMax 24 EB Series 24 mm diameter, 6 mNm max. torque, up to 2.7 W output power The KinetiMax 24 EB is an extremely compact brushless DC motor with integrated drive electronics. This motor is an outer-rotor motor with a robust bearing system capable of handling high side loads. The KinetiMax 24 EB employs an external rotor and iron core stator to maximize torque production. High quality components ensure a minimum operating life of 20,000 hours. The KinetiMax 24 EB is a good choice for many types of small pumps, laser scanners, small high performance...

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KinetiMax Brushless DC Motors-5

Motion Solutions That Change the Game KinetiMax 24 EB – Specifications 2-wire CW Rotation Rated Output Power Torque Constant mNm/A (oz.in./A) Speed RPM Current mA Rotor Inertia kgm (oz.in.s ) 2 Mechanical Time Constant ms Thermal Resistance °C/W Protection Level Speed Output Signal PPR Operating Temperature Range °C (°F) Thermal Limit Protection °C 0 – 90 (32 – 194) N/A (Maintain maximum motor housing temperature ≤ 90 ºC) Values valid for nominal voltage and Tamb = 22 ºC 1 Power supply provided with appropriate 68 μF buffer capacitor between supply voltage and common to comply with EN 55014-1/2...

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KinetiMax Brushless DC Motors-6

Open Loop Current @ Rated Voltage VCtrl = 2V VCtrl = 3V VCtrl = 4V Continuous Operation Short Term or Extra Cooling © 2020 © 2017 Allied Motion TechnologiesAll rights reserved. by Allied Motion Technologies Inc. Inc. Issue Date: 11.17.17 Issue Date: 11.20.20

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KinetiMax Brushless DC Motors-7

Motion Solutions That Change the Game KinetiMax 24 EB – I/O Schematics Direction Input KinetiMax 24 EB – Electrical Connections Supply Voltage (+Vs) Supply Voltage (+Vs) Control input (VCtrl, V) Speed output (Tach, FG) Control Input Direction input (CW/CCW) White Brown Speed Output Signal tL = tH EMC To meet EMC directive EN 55014, the power supply must be provided with a capacitor 68 µf, 35V at the output: Leadwire + 12V or 24V www.alliedmotion.com [email protected] © 2020© 2017 Allied Motion Technologies All rights reserved. by Allied Motion Technologies Inc. Inc. Motor Housing 100 nF...

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KinetiMax Brushless DC Motors-8

KinetiMax 24 EB Dimensions — mm (in) M2 (3x @120°) Screw insertion depth 3.5 (0.138) max Fw/Rv Green Tach Red +Vs © 2020 © 2017 Allied Motion TechnologiesAll rights reserved. by Allied Motion Technologies Inc. Inc. Issue Date: 11.17.17 Issue Date: 11.20.20

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KinetiMax Brushless DC Motors-9

Brushless DC Motors with Integral Drive KinetiMax 32 EB Series 32 mm diameter, 32 mNm max. torque, up to 16 W output power single or dual shaft configurations The KinetiMax 32 EB is an extremely compact brushless DC motor with integrated drive electronics. The outer-rotor design features a robust bearing system capable of handling high side loads. Models are available with 12 or 24 VDC windings, with either single or dual output shafts, for either clockwise or counterclockwise rotation. The series is offered in 2-wire and multi-wire versions for speed monitoring and direction control. High quality...

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KinetiMax Brushless DC Motors-10

Motion Solutions That Change the Game Single Shaft CW Rotation Models CCW Rotation Double Shaft CW Rotation Models CCW Rotation Nominal Rated Output Power mNm/A (oz.in./A) Torque Constant Rotor Inertia kgm (oz.in.s ) 2 Mechanical Time Constant ms Thermal Resistance °C/W Protection Level Direction Input V Speed Command PPR Speed Output Signal Low Time μsec 3 Operating Temperature Range °C (°F) Thermal Limit Protection °C (°F) Values valid for nominal voltage and Tamb = 22°C 1 Power supply provided with appropriate 1000 μF buffer capacitor between supply voltage and common to comply with EN 55014-1/2;...

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KinetiMax Brushless DC Motors-11

KinetiMax 32 EB – Performance 12V Models Assigned Power Rating Open Loop Speed* Open Loop Current* Vin = 3.0V Vin = 2.0V Continuous Operation** Short Term or Extra Cooling * @ Rated Voltage © 2020 © 2017 Allied Motion TechnologiesAll rights reserved. by Allied Motion Technologies Inc. Inc. Issue Date: 11.17.17 Issue Date: 11.20.20

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KinetiMax Brushless DC Motors-12

Motion Solutions That Change the Game KinetiMax 32 EB – Electrical Connections Speed Input Description Supply Voltage Supply Voltage Speed Control Input (Vin) Supply Voltage Ground White Green Brown Speed Control Input (Vin) Direction Input (CW/CCW) Direction Input (5-Wire Versions Only) Speed Output Signal 195 µs 5 V EMC To meet EMC directive EN 55014, the power supply must be provided with a capacitor 1000 µf, 35V at the output: Leadwire + 12V or 24V www.alliedmotion.com [email protected] © 2020© 2017 Allied Motion Technologies All rights reserved. by Allied Motion Technologies Inc....

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KinetiMax Brushless DC Motors-13

KinetiMax 32 EB – Dimensions — mm (in) Single shaft models (2-, 4-, 5-Wire) Double shaft models (2-, 4-Wire) Mounting hole location and size identical both ends of motor M3 (4x @ 90°) Max screw insertion depth: 2-, 4-Wire 5.5 (0.22) CCW © 2017 Motion Technologies Inc. All rights © 2020 by Allied Allied Motion Technologies Inc. reserved. Issue Date: 11.17.17 Issue Date: 11.20.20

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