Wohlhaupter Catalog

Wohlhaupter Catalog
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Wohlhaupter Catalog

Product catalog summary
Overview: The document provides a comprehensive guide on Wohlhaupter's precision digital boring tools and their modular system, detailing their features, specifications, and benefits for high-speed machining applications. It covers various tool series, including the Combi-Line and Alu-Line, and highlights their efficiency and precision in machining processes.
Specifications: The tools offer a boring and grooving range from 0.118 to 8.189 inches (3 to 208 mm) and support outside turning from 0.078 to 4.48 inches (2 to 114 mm). They feature display adjustments in 0.0001-inch increments and can operate at 16,000 RPM with internal self-balancing and 580 PSI coolant through the tool. The Combi-Line tool series is designed for heavy metal reduction with a cutting depth of 5.51 inches (140 mm).
Technological Advancements: Wohlhaupter maintains its leadership in precision holemaking technology with products like DigiBore, which combines rough and finish operations to reduce cycle time. The AluLine technology reduces tool weight by up to 50%.
System Features: The modular Wohlhaupter system is compatible with all machine spindles and designed for high-speed machining. The MVS connection system offers easy handling, precise cutter positioning, and high axial clamping forces, ensuring maximum rigidity and accuracy.
Color-Coding System: A unique color-coding system simplifies the identification of MVS connections, ensuring quick and correct assembly of tool components.
Master Shanks and Modules: The document details the selection process for master shanks and tools, emphasizing the importance of choosing the correct MVS connection and tool type for specific applications.
Technical Descriptions: Technical descriptions of master shanks highlight benefits such as high static and dynamic rigidity and safe machining at high speeds.
Procedures and Standards: The document outlines procedures compliant with DIN standards and maintains balance quality at G 6.3 for high-speed operations.
Accessories and Spare Parts: A comprehensive list of spare parts and accessories is available, including service keys and coolant adaptors.
Recommendations: Recommendations include using specific adaptors and accessories for precision boring tools and ensuring customization for specific needs.
Key Data from Tables: Tables provide dimensions, weights, and order numbers for each component, facilitating easy selection and ordering.
Conclusion: The document serves as a comprehensive guide for selecting and using boring tools for rough and finish machining, providing essential specifications, recommendations, and accessory details to ensure efficient and effective tool operation.
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Catalog excerpts

Wohlhaupter Catalog-1

System tools Système d’outils

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Wohlhaupter Catalog-2

Providing Increased Productivity… through technological advancements Wohlhaupter maintains it’s position as the leader in precision holemaking technology by continuing to introduce revolutionary new products such as DigiBore… and by enhancing & expanding existing tooling and product lines. DigiBore Head Expanded Boring Range NEW Outside Turning NEW Axial Grooving tough, reliable precision digital boring • Eliminates guesswork… …increases accuracy – Outside turning .078 – 4.48" (2 – 114 mm). – Display & adjustments in .0001" increments. • Increases productivity… …reduces scrap & rework – 580 PSI...

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Wohlhaupter Catalog-3

light-weight precision boring tools Expanded Range 2 tools in 1, rough & finish in one pass • Reduces shop burden rates… …combine rough and finish operations • Reduces cycle time and… …number of tools in the magazine – Significantly expanded boring range: .965 – 127.15" (24.5 – 3255 mm). – Tool weight reduced up to 50% in larger sizes by using AluLine technology. – Fine adjustment of .0004". – Locking mechanism reduces backlash. – Coolant throught the tool as standard. See pages E 1.0 – E 3.2 and capture G for specifications. • 50% lighter than steel tools… …reduces stress on the spindle • 58...

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Wohlhaupter Catalog-5

The term coined by Wohlhaupter stands for a system of modular components which is compatible with all machine spindles. The boring tools have been developed and manufactured to the very highest levels of engineering standards which allows them to be used for high-speed machining. Fully balanced assemblies can be supplied on request. Le concept de Wohlhaupter repose le principe de composants modulaires susceptibles d’être montés sur chaque broche de machine outil. Les têtes d’alésage sont fabriquées suivant le dernier standard technologique. Aujourd’hui, elles sont donc parfaitement adaptées aux...

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Wohlhaupter Catalog-6

The Wohlhaupter MVS color-coding system Le code couleur Wohlhaupter MVS Instant recognition – fast and correct assembly Reconnaissance instantanée – assemblage exact garanti Right the first time With its unique color-coding system, the Wohlhaupter catalog makes the identification of the individual MVS connections simple. Bon au premier coup d’œil Avec le code de couleur unique Wohlhaupter, l’utilisation du catalogue Wohlhaupter et le choix des connexions MVS est devenu un jeu d’enfant. Time-consuming searches for the right connection are a thing of the past. You will be able to select the right...

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Wohlhaupter Catalog-7

The Wohlhaupter MVS Color-coding system Le code couleur Wohlhaupter MVS Selecting the Master Shank Choix du modele de base Selecting the Tool Choix de l’outil Choose the connection to fit your spindle HSK-A 63 DIN 69 893 MVS connection. Master shanks are supplied with different MVS connections. Choose the connection to suit your particular application. MVS 50 - 28 245 012 Choisir la connexion à partir de la broche machine. HSK-A 63 DIN 69 893 Connexion MVS. Les modules de base peuvent recevoir différentes versions de connexion MVS. Vous pouvez choisir la connexion MVS correspondante au matérial...

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Wohlhaupter Catalog-8

These pages show how easy it is to assemble your Wohlhaupter system tools (please fold out) Pour accéder à l’information voulue pour votre système d’outils Wohlhaupter, basculer simplement! Machining example Machine spindle: HSK-A 63 DIN 69893 Machining: Diameter 1.968”H7 (50 mm H7) Boring depth: 262.467” (80 mm) Exemple d’application Broche machine : HSK-A 63 DIN 69893 Ø alésage mm : 1.968”H7 (50 mm H7) Profondeur alésage : 262.467” (80 mm) Connection Connexion Threated taper pin Tightening torque Tige filetage à embout conique Couple de serrage in. lbs. 177.015 30.978 30.978 106.209 106.209...

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Wohlhaupter Catalog-9

Index Table Master shanks Intermediate modules Modules intermédiaire Indexable drills Boring tools for rough machining Outils d’alésage pour les travaux d’ébauche Radial and axial grooving tools Outils pour usinage de gorges radiales et axiales Boring tools for rough and finish machining Outils d’alésage pour les travaux d’ébauche et de finition Boring tools for finish machining Outils d’alésage pour les travaux de finition Clamping tools with MVS connection Outils de serrage avec connexion MVS General accessories Accessoires généraux

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Wohlhaupter Catalog-10

Technical description: Master shanks Description technique: Modules de base For every job Wohlhaupter has the appropriate connecting component. Master shank connections between the machine tool and the modular components are supplied for all machines. The boring tools fit straight into the master shanks or can be fitted with intermediate modules to make up a complete tool suitable for the component being machined. Wohlhaupter master shanks equipped with the following MVS connecting components are available to meet the different machine requirements: Pour chaque cas d’usinage, Wohlhaupter présente...

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Wohlhaupter Catalog-11

Technical description: Master shanks Description technique: Modules de base Position of the tool edge Position de l’arête de coupe Field of application: machine tools Application : Machines outils German standard DIN 69893 (tapered hollow shanks Part 1, Form A and Form C) defines the position of the tool edge in single-edged cutting tools as right-hand versions (Fig. 1). Based on this specification relating to the driving slots, every deviating edge position is expressed at Wohlhaupter in clockwise angular dimensions (Figs. 2 and 3). In principle, the cutting edge position should be checked before...

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Wohlhaupter Catalog-13

Section A: Master Shanks Section A : Modules de base Page Page

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