CEO's Message
Allied High Tech Products has been a leader in providing technology, equipment, and consumables for metallurgical sample preparation and analysis for over 36 years. The company is committed to advancing methods and procedures in various industries, including materials science, aerospace, and microelectronics, by collaborating with leading research institutions. Allied promises high-quality products, expert technical assistance, and exceptional service worldwide.
Reasons to Choose Allied- Exceptional Quality Products: Each product is carefully researched and designed by specialists.
- Immediate Shipment: With a large inventory, Allied ensures prompt next-day shipment.
- Personalized Service: Allied offers friendly and helpful customer service without reliance on voicemail.
- Convenient Ordering: Multiple ordering options are available, including online, phone, and email.
- Flexible Payment Options: Various payment methods are accepted, including credit cards and electronic transfers.
Website Features
The website offers easy account creation, equipment videos, downloadable safety data sheets, and a comprehensive shopping module. It also includes an industry database and application reports for sample preparation techniques.
Manufacturing and Customer Service
Allied's California headquarters houses state-of-the-art equipment design and manufacturing. The company emphasizes customer satisfaction through precision machining, technical workshops, and a robust warehouse system ensuring high-quality standards.
Product Offerings- Sectioning: Includes various saws like the PowerCut 10x™ and TechCut 5™ for different cutting needs.
- Mounting: Offers mounting presses, powders, and epoxies for sample preparation.
- Grinding/Polishing: Features semiautomatic systems, precision systems, and manual machines.
- Imaging/Analysis: Provides microscopes, imaging software, and digital cameras.
- Hardness Testing: Includes micro and macro Vickers/Knoop testing equipment.
Highlighted Products- PowerCut 10x™ Cut-Off Saw: A powerful saw for low- to high-volume applications with features like a 10" blade capacity and electronic brake.
- TechCut 5™ Precision High Speed Saw: A versatile, programmable saw for various materials with automatic sample advancement and a recirculating coolant system.
- TechCut 4™ Precision Low Speed Saw: Ideal for delicate samples, featuring a gravity-fed cutting system and variable speed control.
Specifications- Micrometer Sample Indexing: Offers 0.002 mm resolution with a range of 0-25 mm.
- Construction: Made from precision machined aluminum and stainless steel for corrosion resistance and durability.
- Motor: 0.06 HP (45 W) motor with a durable reduction gearbox for high-torque output.
- Dimensions and Weight: 13" W x 15" D x 13" H (330 x 381 x 330 mm), weighing 36 lb. (16 kg).
- Warranty: Two-year warranty, designed and manufactured in the USA.
Procedures and Features- Optical Shut-off Sensor: Adjustable stop to control the depth of cut.
- Spring-retractable Dressing Stick: Allows dressing while sectioning.
- Touchpad Controls: For all functions, including a removable splash shield and coolant reservoir.
Accessories
Various fixtures and attachments are available for specific cutting needs, such as teardrop, bone, multipurpose, and vacuum fixtures.
Sectioning Machines- TrimSaw 2™: Suitable for rapid sectioning of nonmetals with a 0.25 HP motor and variable speed of 500-3,000 RPM.
- Diamond Band Saw: Ideal for coarse or nonlinear cutting of materials like PCBs and polymers, featuring a durable plastic injection body.
Blades and Cutting Fluids- Wafering Blades: Available in bonded, plated, or solid core configurations with various abrasives like diamond and silicon carbide.
- Cutting Fluids: Enhance blade performance and minimize material deformation, with options like Deli-Cut, Maxi-Cut, and Lubri-Cut.
Recommendations
Choose the appropriate blade and cutting fluid based on the material and desired cutting speed to reduce thermal and structural deformation.
Mounting System Overview
The document describes a microprocessor-based system designed for mounting applications, featuring both manual input and a preloaded database of 80 adjustable programs. It includes parameters for mold size, mounting resin, curing time and temperature, pressure, and cooling time. The system is controlled via a 7" color LCD touchscreen with an intuitive interface supporting 10 languages.
Specifications
The system can prepare up to two mounts in five minutes, with mold assemblies ranging from 25 mm to 2". It includes a duplexing spacer for producing two mounts per cycle. The system is equipped with a safety interlock, selectable units (psi/BAR, °C/°F), and a recirculating coolant system. It is compact, with dimensions of 11.5" W x 22" D x 19" H and a weight of 85 lb. The system is compliant with EU standards and comes with a two-year warranty.
Features
Key features include a seamless integration with the #5-1550 Recirculating Coolant System, a non-conductive bayonet handle, a bayonet holding tray, and password-protectable parameters. The system offers heating power of 1500 W, molding pressure up to 5500 PSI, curing temperature range of 0-200°C, and curing and cooling times of 0-100 minutes each.
Materials and Accessories
The document lists various mounting powders and preforms, including phenolic, epoxy, and thermoplastic options, each with specific characteristics such as chemical resistance and edge retention. Accessories include mixing cups, stir sticks, and mold release agents. The document also details the use of pressure chambers and VacuPrep™ systems for improved mounting results.
Environmental Considerations
The system supports environmentally friendly operations with the recirculating coolant system and offers options for cold mounting to prevent heat damage to sensitive samples.
Grinding and Polishing Systems Overview
The document provides detailed specifications and features of various grinding and polishing systems, including MetPrep™, DualPrep™, and E-Prep™ systems. These systems are designed for semiautomatic operation, suitable for low to high volume sample preparation. Key features include programmable steps, variable platen and jog speeds, powerful motors, electronic coolant control, and emergency shut-off switches. The systems are constructed with durable materials like aluminum and stainless steel and come with a two-year warranty.
Grinding/Polishing Systems
The MetPrep™ and DualPrep™ systems offer intuitive menu navigation with a user-friendly touchpad interface and backlit LCD. They allow up to 25 programmable steps, including parameters for platen speed, sample force, and cycle time. The systems support both standard and magnetic platens and are compatible with various consumables sold separately.
Power Head Features
The PH-3™, PH-4™, and PH-6™ power heads provide maximum versatility with central or individual sample force modes. They can prepare up to 12 samples simultaneously and feature a unique tilt-up design for easy access. The power heads include safety sensors, quick-lock systems, and variable rotation speeds.
Individual and Central Force Holders
Individual force holders allow for the preparation of one or more samples simultaneously, maintaining system balance. Central force holders are suitable for high to medium volume sample preparation, commonly used in production environments. Various holder configurations are available to accommodate different sample sizes and shapes.
MultiPrep™ System
The MultiPrep™ System is a programmable machine for precise semiautomatic sample preparation. It supports parallel polishing, angle polishing, and site-specific polishing. The system features dual micrometers for precise sample tilt adjustments, a rigid Z-indexing spindle, and digital indicators for material removal monitoring. It is compatible with a wide range of fixtures and accessories for 8" or 12" platen systems.
Abrasive Materials Overview
The document provides detailed information on various abrasive materials and their applications in grinding and polishing processes. It compares different types of grit, discusses the features of various abrasive products, and provides guidelines for their use in metallographic sample preparation.
Specifications- 1200 Fine Grit vs. 1200 (P-4000) Grit: The 1200 fine grit is electrostatically coated, providing a cutting action suitable for softer materials, while the 1200 (P-4000) grit is sputter coated for a polishing action, suitable for a wide range of applications.
- Abrasive Grade Comparison: The document includes a chart comparing U.S. Industrial Grit, European FEPA or P-Grading, and Micron Grading, highlighting the differences in grit sizes and their applications.
Features- Premium resin bonding system for sustained material removal and long life.
- Thick C-weight base with high latex content for superior waterproofing.
- Low-tack adhesive for easy removal of discs without adhesive transfer.
Product Applications- Silicon Carbide and Zirconia Alumina: Silicon carbide is recommended for non-ferrous metals, while zirconia alumina is suitable for hard, ferrous metals and alloys.
- Diamond Lapping Film: Used for precision polishing, with options for standard and Type B films, each offering different finishes and applications.
- Diamond Suspensions: Available in glycol, water, and alcohol-based formulas, these suspensions are used for distributing diamond abrasives uniformly.
Recommendations
Use polycrystalline diamond for higher removal rates and less subsurface deformation. Monocrystalline diamond is cost-effective for general applications. Choose the appropriate lubricant (RedLube, PurpleLube, GreenLube) based on the material and desired outcome.
Polishing Suspensions and Powders Overview
The document provides detailed specifications for various polishing suspensions and powders used in grinding and polishing applications. Key products include non-crystallizing silica suspensions, colloidal silica and alumina mixtures, and de-agglomerated alumina solutions. Each product is described with its pH level, particle size, and intended use, such as final polishing of ferrous and non-ferrous metals, ceramics, and other materials.
Procedures and Recommendations
The document outlines the recommended procedures for using different polishing cloths and suspensions. It emphasizes the importance of selecting the appropriate cloth and lubricant combination based on the material and desired finish. The use of adhesive, flexible, and rigid ferromagnetic backings for polishing cloths is discussed, highlighting their benefits in various polishing scenarios.
Standards and Norms
The document adheres to high-quality standards for particle size distribution and purity levels in polishing powders. It ensures that the products provide optimal polishing results and are suitable for a wide range of materials, including metals, ceramics, and polymers.
Recommendations and Best Practices
Best practices include using de-agglomerated powders for uniform surface finishes and selecting the appropriate pH level in suspensions to enhance microstructural features. The document also recommends specific cloths and lubricants for different polishing stages, from coarse to final polishing.
Key Data from Tables and Charts
The document includes tables listing product codes, descriptions, and available sizes for various polishing solutions and cloths. It also provides a guide for selecting the right polishing cloth based on the abrasive type and size, ensuring efficient material removal and surface finish.
X-Prep® System OverviewThe X-Prep® is a 5-axis CNC-based milling, grinding, and
polishing machine designed for high-precision sample preparation. It features a user-friendly interface with a wizard-based workflow, automatic tilt adjustment, and a high-definition camera for precise boundary definition. The system supports a variety of fixtures and accessories for different sample types.
Technical Features
The X-Prep® system includes a powerful spindle with speeds from 5,000 to 100,000 RPM, closed-loop positioning for X/Y/Z axes, and multiple Z-control modes. It offers a compact design with a 12" color LCD touchscreen interface and supports unattended operation with automatic tool advancement.
3D Deprocessing Capabilities
The system includes a 3D software module for uniform deprocessing of warped samples, useful for package deprocessing and die thinning. It allows for accurate material removal by following the physical profile of the device, reducing the risk of damage.
X-Prep® Vision™ Measurement Instrument
This metrology tool measures silicon and semitransparent substrates, essential for applications requiring precise thinning. It features motorized X/Y/Z movement, a library of material data, and supports data export.
Accessories and Consumables
The document lists various accessories such as borosilicate glass carriers, ruby-tipped probes, and vacuum systems for dust extraction. It also details consumables like carbide end mills, diamond grinding discs, and metal-bonded diamond tools for different materials and applications.
Conclusion
The document provides comprehensive information on the X-Prep® system and its accessories, highlighting its capabilities in precision milling and polishing for failure analysis and other high-precision applications.
Microscopy Equipment Overview
This document provides detailed specifications and features of various microscopy and imaging systems, including stereo microscopes, zoom microscopes, LED illumination systems, and image analysis software. It highlights the capabilities and configurations of each system, emphasizing their applications in laboratory and industrial settings.
Stereo Microscopes- Stemi 508: Offers ergonomic design with a 35° viewing angle, 10x adjustable eyepieces, and an 8:1 zoom range. It supports interchangeable optics for magnification from 2x to 250x and includes integrated LED lighting.
- Stemi 305: Features integrated LED illumination, ESD protection, and a 5:1 zoom range. It is configurable with various bases and stages, supporting magnification from 4x to 200x.
Zoom Microscopes- Axio Zoom.V16: Combines a 16x zoom with high numerical aperture for enhanced resolution. It supports a magnification range of 3.5x to 258x and includes motorized zoom and focus options. Various contrasting techniques are available, and it integrates with ZEN core imaging software.
LED Illumination Systems- Schott ColdVision Series: Provides halogen illumination with variable intensity control. Includes options like ringlights and polarizers.
- VisiLED and EasyLED Systems: Offer high-brightness LED illumination with continuous dimming and various control options. They are designed for ergonomic operation and advanced applications.
Image Analysis Software- ZEN Core: A modular software for image analysis, supporting features like panoramic image tiling, extended focus, and auto measurement. It integrates seamlessly with Zeiss microscopes and cameras, offering comprehensive control and support for various imaging tasks.
Digital Cameras- Axiocam Series: Offers cameras for both quantitative and routine analysis, with features like exposure control, color correction, and image orientation. They integrate with ZEN core software for enhanced imaging capabilities.
Hardness Testing Overview
The document provides detailed information on micro and macro Vickers/Knoop hardness testing equipment and accessories. It highlights the features, specifications, and functionalities of various testing systems, including the integration of advanced technology for improved accuracy and efficiency.
Specifications
The testing systems are equipped with a touchscreen controller, video camera system, and CCD camera with an 8.4" TFT monitor for high magnification observation. They support various interfaces for data output, including USB 2.0, Digimatic, and serial interfaces. The systems offer a wide range of test force controls, from 0.05 gf to 2,000 gf, with customizable loading, dwell, and unloading times.
Procedures
The systems allow for automatic measurement and analysis through AVPAK software, which integrates the microhardness tester and camera. The software provides multiple screen layouts for control, testing status, and result display, enhancing user experience and customization.
Features
Key features include automatic X/Y stage, LED illumination for long service life and low power consumption, and an automatic turret for switching objective lenses and indenters. The systems also offer functions for pass/fail determination, hardness value conversion, and statistical calculations.
Accessories
A variety of accessories are available, including self-leveling and clamping vises, test blocks, and Digimatic Mini-Processor for data printing and analysis. The document also lists various mounting materials, polishing cloths, and other consumables used in conjunction with the testing systems.
Recommendations
The document suggests using the AVPAK software for seamless integration and automatic measurement, and highlights the importance of selecting appropriate accessories and test conditions to ensure accurate and repeatable results.
Table of Contents Overview
The document provides a comprehensive index of various products and tools related to microscopy, polishing, and mounting. Key categories include stereomicroscopes, mounting accessories, polishing cloths, and cutting tools.
Specifications and Products- Mounting Accessories: Includes mold assemblies, mounting cups, and mounting epoxies.
- Polishing Tools: Features polishing cloths, diamond products, and polishing lubricants.
- Microscopes: Lists different series of stereo and upright microscopes.
- Cutting Tools: Includes precision saws and wafering blades.
Terms and Conditions- Payment Terms: Net 30 days from the date of invoice upon credit approval.
- Freight: Orders are shipped via UPS, FedEx, or common carrier with options for expedited shipping at additional cost.
- Return Policy: Standard products can be returned within 30 days with prior authorization. Special orders are non-returnable unless defective.
- Limited Warranty: Products are warranted to be free from defects and to perform as designed when used according to instructions.
Additional Notes- Best By Date: Indicates the peak performance period for consumables, with guidelines for storage to maintain functionality beyond this date.