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Allen-Bradley
PowerFlex® Low Voltage AC Drives

PowerFlex® Low Voltage AC Drives

Product catalog summary

Overview
The document provides a comprehensive guide to the PowerFlex Low Voltage AC Drives by Rockwell Automation, detailing their specifications, features, and applications. It covers various models within the PowerFlex series, highlighting their versatility, control modes, and safety features designed to enhance productivity across different industrial applications.

Drive Selection
The guide includes models such as PowerFlex 4M, 4, 40, 40P, 400, 523, 525, 70, 700, 700H, 700S, 700L, 753, and 755. Each model is tailored for specific applications, offering features like simplified programming, advanced diagnostics, and safety measures to reduce downtime.

Motor Control Technologies
PowerFlex drives utilize advanced control technologies like FORCE™ Technology for precise torque and speed regulation, DeviceLogix™ for embedded control, and DriveLogix™ for optimized integration, enhancing system performance and flexibility.

Specific Application Control
Specialized parameters are available for specific applications, such as TorqProve™ for lifting applications and Pump Off for oil wells, ensuring optimal performance and protection of mechanical components.

Enclosures and Communications
The drives come with various enclosure options to meet environmental requirements and support multiple communication protocols, including EtherNet/IP™, DeviceNet™, and ControlNet™, facilitating seamless integration and data management across systems.

Integration and Maintenance
PowerFlex drives offer Premier Integration with Studio 5000™ Logix Designer, simplifying development, use, and maintenance. Features like Automatic Device Configuration (ADC) reduce downtime by automatically configuring replaced drives.

EtherNet/IP and CIP Technologies
EtherNet/IP is a standard networking protocol that enhances real-time control and information flow, optimizing plant-wide operations and improving business performance. It utilizes CIP Motion™ and CIP Sync™ technologies for synchronized operations across devices.

Drive Control and Programming
The Kinetix servo drive and PowerFlex 755 AC drive share identical programming within Studio 5000™ Logix Designer and RSLogix 5000 software, simplifying their use and ensuring standardized operation.

Safety Solutions
PowerFlex AC drives offer safety options like Safe Torque-Off and Safe Speed Monitor, providing protection while maintaining productivity, with safety ratings up to PLe/SIL3 and CAT 3 or 4.

Energy Efficiency and Performance
PowerFlex drives improve motor control performance and efficiency, reducing energy consumption and operational costs, and provide diagnostics and real-time data to predict mechanical issues and enhance performance.

System Integration and Tools
Rockwell Automation's Integrated Architecture™ system integrates factory floor controls with enterprise systems, offering tools like the Product Selection Toolbox and Motion Analyzer for efficient system design and application development.

Connected Components Workbench™
This software supports PowerFlex AC drives and other Allen-Bradley devices, offering features like online/offline configuration, parameter editing, and localized language support, simplifying drive configuration and integration with HMI editors.

Studio 5000 Logix Designer
This application serves as a single programming tool for various applications, offering seamless integration of PowerFlex AC drives into the Logix environment, supporting multiple programming languages, and simplifying machine development and maintenance.

PowerFlex 520-Series AC Drives
The PowerFlex 520-Series combines innovative design with simplified programming and versatile communications. The PowerFlex 523 and 525 AC drives offer features like embedded EtherNet/IP™ and safety, suitable for a wide range of applications.

Specifications
PowerFlex 525 AC drives support power ratings from 0.4 to 22 kW (0.5 to 30 Hp) and operate in global voltages from 100-600V. They function in ambient temperatures from -20°C to 50°C, extendable to 70°C with additional cooling options. Motor control options include Volts per Hertz, Sensorless Vector Control, and Closed Loop Velocity Vector Control.

Features
AppView™ and CustomView™ for simplified configuration and commissioning, economizer control mode and energy monitoring to reduce energy costs, embedded EtherNet/IP™ for integration into the Logix environment, and Safe Torque-Off feature for enhanced safety without powering down the drive.

Innovative Design
Removable control modules for simultaneous installation and programming, LCD human interface module (HIM) with multilingual support and dynamic descriptions.

PowerFlex 750-Series
New options for flexibility, including ATEX certification for explosive environments, power ratings up to 1350 Hp at 480V AC and 1000 Hp at 600V AC, and power option bays for customizable configurations and circuit protection.

Communication and Safety
20-COMM-ER Dual-port EtherNet/IP™ adapter for network connectivity, support for multiple communication protocols including DeviceNet, PROFIBUS DP, and more, and embedded Safe Torque-Off, SIL2, PLd, Cat 3 for safety compliance.

Environmental and Certification
Drives are certified under various standards including UL, CE, cUL, and ATEX, designed for use in both non-explosive and potentially explosive environments.

PowerFlex 40P and 400 AC Drives
The PowerFlex 40P AC Drive is available in 500-600V AC, three-phase configurations with different power ratings ranging from 0.75 kW to 11 kW. The PowerFlex 400 AC Drive supports 200-240V and 380-480V AC, three-phase configurations with power ratings from 2.2 kW to 250 kW. Both drives offer various enclosure options, including IP20, IP30, and flange mount configurations.

Enclosure Types
The drives are available in different enclosure types, such as IP20/NEMA Type Open, IP30/NEMA Type 1, and flange mount with IP40/54/65 ratings, providing varying levels of protection against environmental factors.

Dimensions and Weights
The document lists approximate dimensions and weights for different frame sizes of the drives, providing measurements in millimeters and weights in kilograms.

Features and Options
The PowerFlex 400 AC Drive includes features like PID/PIP for fan and pump applications, integral RS-485 communication, and embedded I/O options. Additional options include branch circuit protection, isolation transformers, EMC filters, and various communication adapters.

Certifications
The drives are certified to meet standards such as C-Tick, c-UL, UL, CE, IEC, RoHS, and UL508C Plenum Rating.

Accessories
The document details available accessories, including human interface modules, safety options, terminators, reflected wave reduction modules, communication option kits, dynamic brake resistors, and spare parts like fan replacement kits.

Fan Replacement Kits
The document lists various fan replacement kits for different frame sizes (C, D, E, F, G, H) with specific ratings and configurations, such as the number of fans and their positions. Each kit is identified by a unique code, e.g., SK-U1-FAN1-C2 for Frame C with 1 fan.

Covers and Conduit Plugs
Covers for different frames (A, B, C, D, E, F, G, H) are available, some with power terminal guards and NEMA 4X ratings. Replacement conduit plugs are also mentioned.

EMC Filters
EMC filters are required for CE certification and are available for various PowerFlex drive models (4M, 4, 40/40P, 400) with different input voltages and configurations. The document specifies catalog numbers for each filter type and their compatibility with drive ratings.

DC Series Bus Inductors
Inductors are listed with their drive ratings, inductance values, and compatibility with PowerFlex drives. They are available for different voltage ranges and configurations.

Isolation Transformers
These are specified for PowerFlex 400 drives with different primary and secondary voltage configurations, along with their catalog numbers.

Line Reactors
Line reactors with 3% impedance are detailed for various drive ratings and configurations, including catalog numbers and compatibility with PowerFlex drives.

PowerFlex 523 AC Drives
These drives are designed for easy installation and configuration, offering features like modular design, USB programming, and various motor control options. They support multiple voltage ratings and have additional features like high ambient temperature operation and multi-language support.

Drive Ratings and Options
Detailed specifications for PowerFlex 523 AC drives are provided, including ratings for different voltage inputs, frame sizes, and configurations with or without EMC filters. The document also lists optional accessories and features for these drives.

PowerFlex 525 AC Drives
The document provides detailed technical specifications and options for the PowerFlex 525 AC drives by Rockwell Automation, highlighting their modular design, ease of installation, and configuration capabilities. These drives are suitable for a wide range of applications due to their embedded communication features and motor control algorithms.

Specifications

Voltage Ratings: 100-120V, 200-240V, 380-480V, 525-600V.
Power Ratings: Ranges from 0.4 kW to 22 kW.
Motor Control: Includes V/Hz Control, Sensorless Vector Control, Closed Loop Velocity Vector Control, and Permanent Magnet Motor Control (future release).
Enclosures: IP20, NEMA/UL Type Open, and IP30, NEMA/UL Type 1 with optional kit.
Safety: Safe Torque-Off PLd/SIL2 Cat 3, compliant with ISO 13849-1.

Features

Modular design for easy installation.
Operating temperatures from -20°C to 50°C, extendable to 70°C with derating and optional fan kit.
Embedded EtherNet/IP port and optional dual port adapter supporting DLR functionality.
LCD HIM with multi-language support and MainsFree™ Programming via USB.
Energy-saving economizer motor control and application-specific parameter groups.

Certifications Includes ACS 156, ATEX, C-Tick, c-UL, UL, CE, EPRI/SEMI F47, GOST-R, KCC, Lloyd’s Register, RoHS, TÜV FS ISO/EN13849-1.

Options and Accessories

Branch circuit protection, isolation transformers, input line reactors, and EMC filters.
Human Interface Modules and various communication adapters (DeviceNet, EtherNet/IP, PROFIBUS DP).
Dynamic brake resistors and line reactors for enhanced performance.

Dimensions and Weights Detailed dimensions and weights for frames A to E are provided, with specific measurements in mm and weights in kg.

PowerFlex 70 AC Drive
The document provides detailed technical specifications and options for the PowerFlex 70 AC Drive, a product by Rockwell Automation. It includes information on ratings, motor control features, enclosure types, safety features, certifications, and available options.

Specifications

Voltage Ratings: Available for 200-240V, 380-480V, and 500-600V, all at 60 Hz, three-phase.
Power Ratings: Ranges from 0.37 kW to 37 kW (0.5 to 50 Hp) depending on the voltage.
Motor Control: Supports V/Hz Control, Sensorless Vector Control, and Vector Control with FORCE Technology.
Enclosures: Options include IP20, NEMA/UL Type 1, IP54, NEMA/UL Type 12, and IP66, NEMA/UL Type 4X/12 for indoor use.
Safety Features: Includes DriveGuard Safe Torque-Off, compliant with EN 954-1 Cat. 3.

Certifications

ABS, C-Tick (excluding 600V), c-UL-us, CE, IEC, Lloyd’s Register, NSF Certified (IP66, NEMA/UL Type 4X/12 only), EPRI/SEMI F47, TÜV FS ISO/EN13849-1 with Safe Torque-Off option.

Additional Features

Speed and torque control with and without encoder feedback.
Options for industrial network communications and safety feedback.
Integral dynamic brake transistor with internal and external resistors available.

Product Selection The document includes detailed tables listing catalog numbers, frame sizes, output amps, and power ratings for different configurations and duty types (Normal and Heavy Duty) across various voltage inputs.

Options and Accessories Includes branch circuit protection, isolation transformers, input line reactors, EMC filters, output reactors, terminators, and reflected wave devices.

Notes Catalog numbers listed are for 3% impedance, with 5% impedance reactor types also available. CE certification testing has not been performed on 600V drives.

PowerFlex 700 AC Drive
The document provides detailed technical specifications for the PowerFlex 700 AC Drive by Rockwell Automation, designed for controlling three-phase induction motors. It covers a wide range of applications from simple speed control to complex torque control.

Specifications

Voltage Ratings: 200-240V, 380-480V, 500-600V, and 690V.
Power Ratings: Ranges from 0.37 kW to 500 kW, depending on the voltage.
Motor Control: Includes V/Hz Control, Sensorless Vector Control, and Vector Control with FORCE Technology.
Enclosures: Available in IP00, IP20, IP54, and Flange Mount configurations.

Features

Speed and torque control with or without encoder feedback.
Position indexing and speed profiling capabilities.
TorqProve for lifting applications and adjustable voltage for non-motor loads.
Custom firmware options for specific applications like oil wells and fan/pump systems.

Certifications The drive is certified by ABS, TÜV ATEX, C-Tick, c-UL-us, CE, IEC, Lloyd’s Register, and EPRI/SEMI F47.

Dimensions and Weights The document provides detailed dimensions and weights for different frame sizes under various enclosure types, including IP20 and IP66.

Additional Information The document references additional resources such as the PowerFlex 700 Technical Data and User Manual for further details.

PowerFlex 700L and PowerFlex 753 AC Drives
The document provides technical specifications and features of the PowerFlex 700L and PowerFlex 753 AC drives by Rockwell Automation. It includes details on dimensions, weights, ratings, motor control options, enclosures, safety features, additional functionalities, certifications, and cooling systems.

Specifications

Dimensions and Weights: Detailed dimensions and weights for various frames are provided, with measurements in millimeters and kilograms.
PowerFlex 700L: Available with PowerFlex 700 or 700S control, offering regenerative, liquid-cooled power structure. Ratings include 380-480V, 500-600V, and 690V with varying kW and Hp.
PowerFlex 753: Designed for general-purpose applications with built-in I/O. Ratings include 380-480V, 600V, and 690V with varying kW and Hp.

Procedures and Features

Cooling Systems: Describes liquid to liquid, liquid to air heat exchangers, and chiller systems, all requiring user-supplied components.
Safety Features: Includes DriveGuard Safe Torque-Off and Safe Speed Monitor with various safety certifications.
Additional Features: SynchLink, DriveLogix functionality, DeviceLogix, predictive diagnostics, and multiple communication options.

Certifications The drives meet various international standards including c-UL-us, CE, C-Tick, and TÜV FS ISO/EN13849-1.

Options and Accessories Various options for industrial networks, safety, feedback, and other drive options are available, with detailed catalog numbers for product selection.

PowerFlex 753 and 755 AC Drives
The document provides detailed specifications and configurations for the PowerFlex 753 and 755 AC Drives by Rockwell Automation. It includes information on drive ratings, motor control options, enclosure types, safety features, and additional functionalities.

Specifications The PowerFlex 753 AC Drive is available in various configurations for different voltage inputs (380-480V, 600V, and 690V) and frame sizes. It supports both normal and heavy-duty applications with dual current ratings. The document lists specific output amps, horsepower, and kilowatt ratings for each configuration.

Enclosures The drives are available in multiple enclosure types, including IP00/IP20, NEMA/UL Type Open, Flange Mount, IP54/NEMA/UL Type 12, and MCC Style Cabinets. Each enclosure type has specific dimensions and weight specifications.

Motor Control The drives support various motor control methods, including V/Hz Control, Sensorless Vector Control, and Vector Control with FORCE Technology. They are compatible with both surface mount and interior permanent magnet motors, with or without encoders.

Safety Features The PowerFlex 755 AC Drive includes safety features such as Safe Torque-Off and Safe Speed Monitor, compliant with PLe/SIL3 standards.

Additional Features The drives offer features like Automatic Device Configuration, Predictive Diagnostics, Adjustable Voltage Control, and multiple option slots for I/O and communication. They also support advanced functionalities like TorqProve for lifting applications and specific applications for oil wells and fibers.

Important Notes The document highlights the importance of correct frame usage and configuration, especially regarding common DC input applications and the installation of flange kits for certain frames.

PowerFlex 755 AC Drives
The document provides detailed specifications and configurations for PowerFlex 755 AC Drives by Rockwell Automation, focusing on various voltage inputs and frame sizes. It includes information on dual current ratings for normal and heavy-duty applications, enclosure types, and power wiring options.

Specifications The drives have dual current ratings, one for normal duty and another for heavy duty, which are indicated in parentheses. The document lists output amps, horsepower (Hp), and kilowatt (kW) ratings for different frame sizes and voltage inputs (600V, 690V, 480V, and 810V AC).

Enclosure Types The drives are available in IP20, NEMA/UL Type 1, and IP54, NEMA Type 12 enclosures. The document specifies the cabinet layout options, including top and bottom entry/exit configurations, and the necessity of a roll-out cart for certain frame sizes.

Power Wiring Options The document outlines the cabling options for each frame size, detailing the enclosure code and cabinet layout. It emphasizes the importance of evaluating conduit plates for adequate spacing and compatibility with cabling requirements.

Recommendations The document suggests using a roll-out cart for frames 8 to 10 to assist with power wiring and cabinet mounting. It also provides guidance on selecting the appropriate enclosure type and depth based on specific application needs.

Key Features The PowerFlex 755 drives offer flexibility with multiple duty ratings, allowing a single drive to support different motor current ratings. They include integrated AC line fuses, DC link chokes, and optional exhaust hoods for enhanced performance and protection.

PowerFlex 755 AC Drive
This document provides detailed specifications and configuration options for the PowerFlex 755 AC Drive, focusing on various cabinet styles and input types. It includes information on option bays, hardware kits, bus bars, and drive options for different input voltages and configurations.

Specifications

Option Bays: Available in various dimensions and configurations, including hardware and seal kits for IP54 protection.
Bus Bars: Right Mount and Rear Drive options with different connection types and installation kits.
Drive Options: AC and DC input configurations with precharge, including overload duty cycles (Light, Normal, Heavy) and power disconnect options.

Procedures

Configuring a Catalog Number: Select base drive number, system overload duty cycle, and additional options, adding codes to the base number.
Drive Options Configuration: Includes selecting overload duty cycle and power bus capacity, with additional options like UPS control bus.

Standards and Recommendations

Frame 9 and 10 drives require an 800 mm deep option bay for certain configurations.
Contactors and reactors have specific frame applicability and installation requirements.

Key Data from Tables

Output Amps and Power Ratings: Detailed for various frame sizes and input types, including continuous, 1-minute, and 3-second ratings.
Splice Kits: Available for connecting drives to CENTERLINE 2500 cabinets, with different amp ratings.

Critical Information

Only one option of certain types may be selected per configuration.
Specific safety applications can be addressed using the Safe Torque-Off Option Card.

Rockwell Automation Services and Support
This document provides a comprehensive guide to Rockwell Automation's services and support offerings, focusing on PowerFlex Drives and related products. It outlines various service agreements, support options, and resources available to customers.

Annual Repair Agreements Customers can stabilize their annual repair budgets through fixed price agreements, which may include functional validation of spare parts.

OnSite Services Field service professionals are available on-demand, scheduled, or full-time to perform drive startup, conversion services, or preventive maintenance.

Startup and Commissioning Services These services ensure quick commissioning of select drives, reducing integration time. The process validates electrical, mechanical, and environmental criteria and includes an Extended Parts & Labor Warranty.

Technical Support and Resources Rockwell Automation offers a global network of ISO-certified repair centers, exchange hubs, and technical support centers. Online resources include technical notes, software patches, and support forums.

Additional Services The document details various services such as MRO Asset Management, Network & Security Services, Safety Services, Energy Services, and Training Services. Each service is designed to enhance system performance and security.

Product Information The document references various guides and manuals for PowerFlex Drives, including installation instructions and selection guides for low and medium voltage drives.

Contact Information Customers are encouraged to contact authorized Rockwell Automation distributors or representatives for more information and support.

Catalog excerpts

PowerFlex® Low Voltage AC Drives ® Alien-Bradley Selection Guide Powerful Performance. Flexible Control. © Allen-Bradley • Rockwell Software AlltOlflcitiOll

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PowerFlex Low Voltage Drives Selection Guide Drive Productivity with the Versatile PowerFlex Family. PowerFlex Drives Selection

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Drive Productivity with the Versatile PowerFlex Family Powerful performance. Flexible control. Every drive in the Allen-Bradley® PowerFlex family has been designed with your productivity in mind – regardless of your application. The broad range of control modes fits virtually any motor control requirement, while the combination of features, options and packaging provides application versatility. Add in simplified programming and configuration – along with safety features designed to not only protect personnel and assets but also reduce downtime – and you’ll find there’s a PowerFlex solution to...

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Motor Control For optimized motor control solutions for any application, the PowerFlex family leverages a wide range of control technologies to give you the ability to meet virtually any application requirement from open loop speed regulation to precise torque and speed control. Support for a wide range of motors – including induction motors, surface-mounted permanent magnet motors and interior permanent magnet motors – provides flexibility. In addition to industry standard motor control, the PowerFlex family offers unique control technologies that can provide you with even greater application...

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Powerful performance. Flexible control. Specific Application Control Select PowerFlex drives have specialized drive parameters configured to support a particular application. Application Sets are a configuration of the standard drive parameters designed to simplify a user’s implementation of a standard drive application without the need for custom programming. Positioning – The PowerFlex 40P, 525, 700, 700S and 750-Series are optimized for single-axis applications. With features ranging from simple position and velocity profiling and point-to-point planners to more complex electronic gearing,...

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The PowerFlex family of drives are available with factory and field installable enclosure options to meet most environmental requirements. These packaging options include open type cabinet mount, extra protection flange mount and extra protection wall mount for harsh environments and meet IP and NEMA requirements including: Easily manage information from shop floor to top floor and seamlessly integrate your complete system while controlling, configuring and collecting data. • IP00/IP20 & NEMA/UL Open Type • IP66 & NEMA/UL Type 4X and 12 • IP54 & NEMA/UL Type 12 The Allen-Bradley PowerFlex family...

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Powerful performance. Flexible control. Premier Integration Simplifies Development, Use and Maintenance By combining the advanced capabilities of the Rockwell Automation Integrated Architecture and the communication capabilities of PowerFlex drives, you can achieve an exceptional level of integration between drives and controllers. The benefits of this time-saving integration range from reduced development time to simplified maintenance. To achieve this integration, PowerFlex drives use add-on profiles in Studio 5000™ Logix Designer software (formerly RSLogix™ 5000) to streamline drive installation....

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Drive Control Instructions in the Logix Environment for PowerFlex Drives PowerFlex 755 AC drives offer the option of configuration with drive instructions embedded in Allen-Bradley ControlLogix® and CompactLogix™ Programmable Automation Controllers (PAC). These are the same configuration parameters and programming instructions used by Allen-Bradley Kinetix® servo drives. The generated application code can be applied to both drive platforms to significantly reduce programming time and provide a common, enhanced user experience. Engineering tools within a single software package – Studio 5000™...

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Powerful performance. Flexible control. Safety Solutions that Help Improve Productivity Safety is a crucial concern for every type of automation. Protecting personnel and assets is always a high priority, with far-reaching benefits. However, in the past, implementing safety solutions often meant sacrificing productivity. PowerFlex AC drives can assist you in solving that dilemma by helping to provide protection for your people and equipment while also reducing unplanned downtime. PowerFlex AC drives offer safety options designed to help you best meet the needs of your application. PowerFlex 40P,...

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The Right Motor Solution for Improved Efficiency Drive Efficient Operations Improved motor control performance and motor efficiency means greater overall production efficiency. PowerFlex drives are capable of providing both an immediate and measurable impact on energy use and operational efficiency. • Help reduce and track energy consumption by applying a PowerFlex drive to your application • Predict mechanical problems and help improve performance with diagnostics and real time data • Access historical data directly from the factory floor Entire Plant Solutions from Plant Floor to Top Floor...

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Powerful performance. Flexible control. Line & Load Options Typical drive application AC supply source Input line reactor recommended when line voltage imbalances are greater than 2% Input fusing and circuit breakers See listings in the product user manuals. Line reactor Needs to be applied if: a) Installation site has switched power factor correction capacitors b) Installation site has power interruptions or voltage dips c) The transformer is too large in comparison to the drive (www.rockwellautomation.com/literature, refer to publication: DRIVES-IN001_). Input filter Compact PowerFlex drives:...

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Product Selection Toolbox The Product Selection Toolbox is a collection of product selection and system design software tools that help you select Allen-Bradley products and design application solutions using those products. From this tool you can create a single bill of material for the complete range of Allen-Bradley products; configure Motor Control Bus Systems, Motor Control Centers, Automation Systems, and Motion Control Systems; and create project bids and submittal documents. System Design and Support Tools • eCADWorks – Get CAD Drawings • MotionAnalyzer – Design tool for speed and positioning...

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PowerFlex® Low Voltage AC Drives

PowerFlex® Low Voltage AC Drives

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