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Product catalog summary

DeviceNet Mini-T-Port Tap and Connectors:
The document outlines specifications for DeviceNet connectors and cables, including mini straight and right-angle connectors for thin and thick cables. Standard cable lengths range from 1 to 30 meters, with specific catalog numbers for each configuration.

Dynamic Brake Resistors:
Specifications for IP67 dynamic brake resistors are detailed, including drive and motor sizes, resistance, continuous power, maximum energy, and braking torque percentages. Application types are defined for different braking torque capabilities.

ArmorStart Distributed Motor Controllers:
ArmorStart controllers are designed for large horsepower conveyors, featuring built-in DeviceNet communications and DeviceLogix technology. They support zone interlocking parameters for direct communication between conveyor zones, enhancing applications like merging and diverging.

Safety I/O Module and TÜV Requirements:
The document outlines the integration of ArmorStart safety controllers with the 1732DS-IB8XOBV4 safety I/O module, forming a subsystem for machine stop functions. It includes catalog numbers for safety-related parts and configuration guidelines for the safety I/O module and PLC program.

ArmorBlock Guard I/O Modules:
ArmorBlock Guard I/O modules offer distributed I/O advantages for safety systems with an IP67 package. They simplify wiring and reduce startup costs by eliminating electrical boxes. The modules communicate on DeviceNet networks using CIP Safety, providing detailed diagnostics and integration with safety controllers.

Specifications and Environmental Ratings:
The document includes detailed electrical ratings, environmental conditions, mechanical specifications, and DeviceNet communication parameters. It specifies operating temperatures, humidity, shock resistance, and EMC emission levels, ensuring compliance with various certifications.

Overview: This document provides technical specifications and options for various components and accessories related to LCD display mounts, communication adapters, and PowerFlex drives. It includes details on cables, communication kits, safety solutions, and drive configurations.

Specifications:

Mount for LCD Display: IP30, NEMA Type 1, includes a 22-RJ45CBL-C20 cable.
DSI HIM Cables: Available in 1.0 Meter (22-HIM-H10) and 2.9 Meter (22-HIM-H30) lengths.
Communication Adapters: Options include ControlNet, DeviceNet, EtherNet/IP, LonWorks, and PROFIBUS DP adapters.
Serial Converter Module: Provides serial communication via DF1 protocol, includes necessary cables and software.

Procedures and Recommendations:

Communication Option Kits: Require a Communication Adapter Cover when used with specific PowerFlex drives.
IP30, NEMA/UL Type 1 Conversion Kit: Converts IP20 drives to IP30, includes necessary components for installation.

Safety Solutions:

DriveGuard Safe Torque-Off: Provides safety features for PowerFlex drives.
EMC Filters: Required to meet CE certification, suitable for specific cable lengths and environments.

Drive Configurations:

PowerFlex 70 AC Drive: Offers a compact package with various features for integration and configuration, available in different voltage and power ratings.
Dynamic Brake Resistors: Specifications for different drive ratings and resistances.

Additional Features:

Speed and torque control options, safety certifications, and enclosure types are detailed for various drive models.

Overview: The document provides technical specifications and options for PowerFlex 755 AC Drives, focusing on their integration, application flexibility, and performance. These drives are designed for high motor control performance and safety, making them suitable for various manufacturing systems.

Specifications: The PowerFlex 755 AC Drives operate at 380-480V AC, with power ratings ranging from 0.75 to 250 kW and 1 to 350 Hp. They support multiple motor control methods, including V/Hz Control, Vector Control with FORCE Technology, Sensorless Vector Control, and Permanent Magnet Motor Control. The drives come with an embedded EtherNet/IP port and support various enclosure types, including IP00/IP20 and IP54/NEMA/UL Type 12.

Safety Features: The drives include Safe Torque-Off and Safe Speed Monitor features, both rated at PLe/SIL3, ensuring high safety standards in applications.

Additional Features: The drives offer DeviceLogix, preventative diagnostics, and five option slots for I/O, feedback, safety, auxiliary control power, and communications. They also support accurate positioning with PCAM, Indexer, Electronic Gearing, and speed/position profiling, along with incremental and absolute feedback.

Certifications: The drives are certified by UL, cUL, CE, C-Tick, SEMI F47, GOST-R, and TÜV FS ISO/EN13849-1, and comply with RoHS material restrictions.

Options and Accessories: The document lists various human interface and wireless interface modules, communication accessories, and communication option kits compatible with PowerFlex drives. These include LCD displays, wireless modules, and communication adapters for different protocols like BACnet and ControlNet.

Drive Ratings: Detailed tables provide output amps, horsepower, and kilowatt ratings for different frame sizes and duty types (normal and heavy duty) for both 480V and 400V AC inputs.

Overview: This document provides technical specifications and safety solutions for PowerFlex and Kinetix drives, focusing on dynamic braking, wiring modules, and safety features integrated into servo drives.

Dynamic Braking: The document outlines the use of internal and external dynamic brake resistors for PowerFlex drives, specifying resistance values and compatibility with different drive models. It emphasizes checking resistor Ohms against minimum resistance requirements and suggests configurations for specific power applications.

Wiring Modules and Cables: Detailed information is provided on wiring modules and pre-wired cable assemblies for PowerFlex drives, including analog and digital I/O configurations. The document lists part numbers and compatibility with various drive models, facilitating easy extension of drive control wiring.

Kinetix Servo Drives: The document highlights the safety features of Kinetix drives, such as Safe Torque-off and Safe Speed Monitoring, which enhance machine productivity and safety. It compares different Kinetix models, detailing their main characteristics, input voltage, output power, and compatibility with various motors and accessories.

Safety Features: The Kinetix 300, 6200, and 6500 drives incorporate safety functionalities like Safe-off and Safe Speed Monitoring, allowing for safer machine operation and maintenance without complete power shutdown. The document provides configuration details for implementing these safety features.

Conclusion: The document serves as a comprehensive guide for selecting and configuring PowerFlex and Kinetix drives, emphasizing safety and efficiency in industrial applications.

Overview: The document provides detailed specifications and configurations for Kinetix 6200, 6500, 6000, and 7000 servo drives, focusing on safety features, power modules, and communication configurations.

Specifications:

Kinetix 6200 and 6500: TÜV-certified up to SIL3 and PLe, embedded safety features, interchangeable control modules, and dual-channel monitoring. Compatible with Allen-Bradley motors and actuators.
Standards and Certifications: Complies with IEC/EN 60204-1, ISO12100, IEC 61508, and others. Certified by C-Tick, CE, cUL, and TÜV.
Power Modules: Specifications for AM and IAM power modules include continuous and peak output currents, AC/DC input voltages, and module dimensions.

Safety Features:

Embedded safety functions reduce panel space and wiring needs.
Supports Safe Speed Monitoring and Safe Torque-off functionalities.
Safety inputs and outputs are detailed, including PFd(t) and PFh(t) values for single and dual-encoder configurations.

Communication Configurations:

Kinetix 6200: Uses SERCOS interface for configuration and Ethernet for diagnostics.
Kinetix 6500: Employs a star topology for EtherNet/IP networking, enhancing fault tolerance.

Applications and Accessories:

Drive-to-drive SERCOS cables and Ethernet cables are specified for various configurations.
Safe-off multi-axis configurations are outlined for Kinetix 6000 to 7000 drives.

Conclusion: The document provides comprehensive technical details on the Kinetix servo drives, emphasizing safety, power, and communication capabilities, suitable for demanding industrial applications.

Single-Axis Relay Configuration:
The Kinetix 6000 or Kinetix 7000 drive Safe-off connector is wired to an Allen-Bradley safety relay. Proper configuration in RSLogix™ 5000 software is required. An Allen-Bradley GuardPLC™ or GuardLogix® controller can be used instead of the safety relay for more complex safety systems.

Stop Category 0 Configuration:
The Safe-off connector wiring involves specific connections to the Allen-Bradley Monitoring Safety Relay MSR138.1DP or MSR127RP. External 24V COM and +24V DC are used for Safe-off Demand.

Safety Solutions for Kinetix® Servo Drives:
Safe-off wiring headers and interface cables are available for Kinetix 6000 and 7000 drives. The configurations must not exceed eight drive modules due to current capacity limitations.

Arc Resistant Motor Control Centers:
The Allen-Bradley CENTERLINE® Medium Voltage Motor Control Centers with ArcShield™ provide enhanced personnel protection by redirecting arc flash energy. ArcShield products comply with IEEE C37.20.7 standards and offer Type 2 protection during an arc flash.

ArcShield Controller Specifications:
Specifications include reinforced cabinet design, multi-point latching mechanisms, and arc "Pressure Relief" vents. Various controller sizes and configurations are available, with specific mounting dimensions and weight.

Medium Voltage Arc Resistant Motor Control Center Specifications:
CENTERLINE 1500 and 2500 MCCs with ArcShield offer arc flash protection and meet IEC standards. They provide personnel and assembly protection for arcing durations up to 300 ms.

Low Voltage Arc Resistant Motor Control Center Specifications:
CENTERLINE 2100 and 2500 MCCs with ArcShield enhance safety by containing arc flashes and reducing electrical shock hazards. IntelliCENTER technology provides advanced diagnostics and remote access to MCC data.

Safety Contactors:
Bulletin 100S/104S Safety Contactors feature mechanically linked N.C. auxiliary contacts and front-mounted auxiliary contacts with protective covers.

Overview: The document provides detailed specifications and guidelines for the operation and configuration of Bulletin 100S-C/104S-C safety contactors. These contactors are designed for use in safety applications, offering mechanically linked and mirror contact features compliant with international standards.

Specifications: The contactors are available in both AC and DC operating coils and are certified by SUVA, CE marked, and cULus listed. They comply with standards such as EN50205, CSA C22.2 No. 14, UL 508, and IEC 60947-4-1 for mirror contacts and IEC 60947-5-1 for mechanically linked contacts.

Product Features: The contactors feature red contact housing for easy identification and incorporate IEC symbols for mechanically linked or mirror contacts. They are available in 3-pole and 4-pole configurations, with ratings for switching AC motors under various conditions (AC-2, AC-3, AC-4).

Ordering Information: Orders must specify the catalog number of the contactor, coil voltage code, and any required accessories or replacement coils. The document provides a detailed table of ratings for different configurations and coil voltage codes.

Control Modules and Accessories: The document lists various control modules, including pneumatic and electronic timing modules, mechanical interlocks, and mechanical latches. It also details surge suppressors and assembly components like dovetail connectors and protective covers.

Marking and Terminal Kits: Marking systems include label sheets and marking tag adapters. Terminal kits are available for different contactor sizes, providing specifications for current ratings and wire sizes.

Key Data from Tables: The tables provide detailed ratings for switching AC motors, including power ratings in kW and HP for different voltages and configurations. They also list coil voltage codes and terminal positions for various contactor models.

Conclusion: The document serves as a comprehensive guide for selecting and configuring safety contactors, ensuring compliance with international standards and providing detailed specifications for various applications.

Overview: This document provides technical specifications and product details for the 3-Pole Paralleling Kit and Safety Contactors, specifically for Cat. No. 100-C30…C37. It includes information on power ratings, coil types, standards compliance, and certifications.

Specifications: The paralleling kit is designed for use at 40°C and supports various conductor sizes, including fine stranded with ferrule and coarse stranded/solid. The document specifies the current ratings for different wire sizes and types.

Safety Contactors: Bulletin 100S-D safety contactors are highlighted for their use in modern safety applications. They feature a 'mirror contact' design for reliable status indication and are suitable for low-energy applications. The contactors are available with both electronic and conventional coils, supporting a wide range of voltages.

Standards and Certifications: The products comply with IEC 60947-4-1, IEC 60947-4 Annex F, IEC 60947 Type “2” Coordination, CSA C22.2 No. 14, and UL 508. They are CE marked, cULus listed, and SUVA certified.

Product Selection: The document provides a detailed selection guide for 3-Pole AC and DC-operated contactors, including their power ratings, coil types, and auxiliary contact configurations. It also includes coil voltage codes and specific product numbers for ordering.

Accessories and Components: Various accessories such as marking systems, suppressor modules, terminal lugs, and interlocks are described. These components are essential for enhancing the functionality and safety of the contactors.

Operating Limits and Coil Data: Detailed information on operating limits, coil consumption, and operating times for both AC and DC contactors is provided. This includes pick-up and hold-in power requirements, as well as closing and opening delays.

Overview: The document provides detailed information about the ElectroGuard Safety Isolation System, which is designed to enhance safety by allowing for lockout/tagout (LOTO) procedures on large processors or drive systems. The system can be configured with various modules to isolate electrical, pneumatic, and hydraulic energy sources, and to control multiple systems simultaneously.

Key Features:

Electrical, pneumatic, and hydraulic energy isolation capabilities.
Multiple lockout points through Remote Lockout Stations (RLS).
System Multiplexer for controlling multiple systems.
Verification Module for interfacing with safety-gate interlocks.
Compliance with international safety standards (EN 954-1/ISO 13849-1, TÜV certified Category 4).

Standard and Optional Features:

Standard system supports up to four RLS for 23-85 A systems and up to six RLS for 110-1200 A systems.
Optional expansion modules for additional RLS connections.
Network communication options for system status updates.

Specifications:

Certifications include cULus, TÜV Rheinland, and CE marking.
Operating temperature range: 0 to +40°C (32 to 104°F).
Power panel construction options include NEMA Type 12/IP54 and UL Type 4/IP66.

Sequence of Operation:

After stopping the machine, the operator turns the RLS handle to the OFF position, isolating the supply voltage and grounding the load.
The system isolated light illuminates, and the operator applies a lock to the RLS.

Communication and Expansion:

Communication modules available for DeviceNet, Remote I/O, ControlNet, Ethernet IP, and PROFIBUS.
Expansion modules support additional RLS connections and can include a time-delay feature for controlled stops.

Isolation Modules:

Pneumatic and hydraulic isolation modules block energy sources and signal the power panel when isolation is achieved.

Remote Lockout Station (RLS):
The Remote Lockout Station is a crucial part of the ElectroGuard system, typically located at the hazard site to signal the power panel to start the LOTO process. It comes in various configurations and enclosure types. The Dual RLS can control two ElectroGuard systems simultaneously, useful for machines with two power sources.

Verification Module:
The Verification Module (VM) connects between the solenoid locking safety switch and the RLS input on an ElectroGuard system. It ensures the safety gate is locked before re-energizing the machine, providing a redundant signal to the ElectroGuard system.

Multiplexer/Permissive Module:
This module allows simultaneous control of multiple hazards from a single lockout point. It coordinates the LOTO process with the control system, ensuring power is disconnected only at acceptable stopping points. The Permissive option allows the control system to signal when the process is at a desired stopping point.

System Selection Process:
To select the appropriate Safety Isolation System, determine the load rating, number of RLS required, and any expansion modules needed. Choose suitable enclosure types and factory-installed options based on application requirements.

IEC Load Switches:
Bulletin 194E load switches are designed for local motor isolation and disconnect applications. They are available in various configurations and comply with multiple standards, including UL and IEC. The switches come in different mounting styles and handle configurations, with options for padlockable handles.

Overview: The document provides detailed specifications and options for IEC load switches, specifically the Bulletin 194E series. It includes information on switch types, handle styles, enclosures, and accessories.

Specifications: The load switches are available in various rated currents ranging from 16A to 100A. They are designed for both base and front mounting, with options for 3-pole and 6-pole configurations. The switches are suitable for use in high-impact and corrosion-prone environments, with enclosures rated up to IP66.

Handle Options: Handles are available in different colors (Red/Yellow for emergency stop, Black/Grey for standard operation) and styles, including screw fixing and 22.5 mm mounting hole styles. Lockable options are available for added security.

Enclosures: Enclosures are offered in painted steel, stainless steel, and non-metallic materials, with various UL and IP ratings to suit different environmental conditions. Specific enclosures are designed for 3-pole and 6-pole switches.

Accessories: A range of accessories is available, including auxiliary contacts, additional poles, grounding terminals, and neutral terminals. These accessories are modular and can be configured to meet specific application needs.

Ordering Information: The document provides a detailed explanation of catalog numbers, which include codes for installation type, load size, configuration, and handle style. This allows for precise specification and ordering of components.

Applications: The switches are suitable for various industrial applications, including safety and distribution systems. They are designed to meet international standards for load switching and safety.

Overview: This document provides technical specifications and dimensions for IEC Load Switches, specifically focusing on Bulletin 194E. It includes details on box lugs, bolt-on terminals, and auxiliary contacts, along with their mechanical life, wire gauges, and installation dimensions.

Specifications:

Box Lugs: Rated IP20, with mechanical life ranging from 0.075 to 0.1 million operations. Wire gauges vary, with fine strands supporting up to 150 mm² and rigid wire up to 185 mm².
Bolt-on Terminals: Available in straight and bent versions, with specific dimensions provided for 3- and 4-pole configurations.

Dimensions:

Dimensions are provided in both millimeters and inches, intended for reference rather than manufacturing.
Specific dimensions are detailed for front-installation and base-mounting configurations, including box lugs and bolt-on terminals.

Installation and Accessories:

Includes information on terminal covers, door clutches, and handle types (194E-HE series).
Additional accessories like shaft extensions and name plates are mentioned for customization and extended functionality.

Key Considerations:

Ensure compatibility with IEC 947-1 standards for terminal sizes and wire gauges.
Installation dimensions are critical for proper fitting and should be adhered to as specified.

Catalog excerpts

01_280_DistMotorCntl 5/13/2010 1:08 PM Page 6-2 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers 280D/281D ArmorStart Distributed Motor Controller — Safety Version Standards Compliance UL 508 CSA C22.2, No. 14 EN/IEC 60947-1 CCC CE Marked per Low Voltage Directive 73/23/EEC and EMC Directive 89/336/EEC Mode of Operation Full-Voltage Start This method is used in applications requiring across-the-line starting. Full in-rush current and locked-rotor torque are realized. The ArmorStart Bulletin 280 offers full-voltage starting, and the Bulletin...

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01_280_DistMotorCntl 5/13/2010 1:08 PM Page 6-3 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers Cat. No. Explanation Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all combinations will produce a valid catalog number. 280 a D – F b 12S – 10 c d C – CR – Option 1 e f g h a e f Bulletin Number Short Circuit Protection (Motor Circuit Protector) Overload Selection Current Range Description Code Description 280 Full Voltage Starter Code Description B 0.5…2.5 A...

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01_280_DistMotorCntl 5/13/2010 1:08 PM Page 6-4 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers Options – Factory Installed Description Cat. No. Modification -3 Hand/Off/Auto Selector Keypad with Forward/Reverse Function Principles Hand/Off/Auto Selector Keypad -3FR Enclosure Rating Supplied without motor cable IP67 Connectivity to ArmorConnect Power Media supplied without motor cable Short Circuit Protection Rating -CRW Enclosure Rating 10 A IP67 25 A -RRW 9- Accessories Sealing Caps Description For Use With Plastic Sealing Cap (M12)1...

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01_280_DistMotorCntl 5/13/2010 1:08 PM Page 6-5 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D Description Length [m (ft)] Cat. No. 1 (3.3) 1485P-P1E4-B1-N5 2 (6.5) 1485P-P1E4-B2-N5 3 (9.8) 1485P-P1E4-B3-N5 6 (19.8) 1485P-P1E4-B6-N5 Left Keyway 1485P-P1N5-MN5KM Right Keyway 6-Distributed Motor Controllers DeviceNet Media ♣ 1485P-P1N5-MN5NF KwikLink pigtail drops are Insulation Displacement Connector (IDC) with integral Class 1 round cables for interfacing devices or power supplies to flat cable. DeviceNet Mini- T-Port Tap Mini Straight Female Mini Right Angle Male 1485G-P...

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01_280_DistMotorCntl 5/13/2010 1:08 PM Page 6-6 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers Sensor Media ArmorStart I/O Connection Description Principles AC Micro Patchcord Input Output 5-pin 3-pin 889D-F4ACDM-® Straight Female Right Angle Male 889D-F4ACDE-® 879D-F4ACDM-® Right Angle Male 879D-R4ACM-® Straight Female Straight Male DC Micro VCable 5-pin Cat. No. Straight Female Input Connector Straight Female Straight Male DC Micro Patchcord Pin Count 889R-F3AERM-® Straight Female Right Angle Male 889R-F3AERE-® 9- See the On-Machine...

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01_280_DistMotorCntl 5/13/2010 1:09 PM Page 6-7 Power Safety ArmorStart® Distributed Motor Controllers Safety I/O Module and TÜV Requirements ArmorStart Safety-Related Parts Each ArmorStart Safety Distributed motor controller is intended to be combined with the 1732DS-IB8XOBV4 safety I/O module to form a subsystem that is part of the overall machine stop function. The motor controllers are connected to the safety I/O module through specified cable assemblies. The combination of one of these controllers, the safety module, and the specified interconnecting cables are referred to as the ArmorStart...

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01_280_DistMotorCntl 5/13/2010 1:09 PM Page 6-8 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers ArmorBlock® Guard I/O™ Modules Description Cat. No. Principles ArmorBlock Guard I/O provides all the advantages of traditional distributed I/O for safety systems, but has an IP67 package that can be mounted directly on your machine. On-machine safety I/O reduces wiring time and startup costs for safety controller applications by eliminating electrical boxes and simplifying cable installation. The ArmorBlock family provides industrially hardened...

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01_280_DistMotorCntl 5/13/2010 1:09 PM Page 6-9 Power Safety ArmorStart® Distributed Motor Controllers 1732DS ArmorBlock Guard I/O Micro Connector Pin Assignments Input Configuration Output Configuration Pin Signal Female 1 Test Output n+1 2 Input Common 4 Safe Input n 5 Test Output n Signal 1 5 Safe Input n+1 3 2 Pin Output +24V DC Power 2 Output n (Sourcing) 5 3 4 Output Power Common 4 1 Output n+1 (Sinking) 3 Output Power Common Principles 1732DS ArmorBlock Guard I/O Mini Connector Pin Assignments ArmorBlock Guard I/O DeviceNet Configuration Pin Signal 1 Male Drain 2 V- (Black) 4 CAN_H (White)...

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Safety ArmorStart® Distributed Motor Controllers External Devices powered by Control Voltage Visit our website: www.ab.com/catalogs

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01_280_DistMotorCntl 5/13/2010 1:09 PM Page 6-11 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D IEC -20…+40 °C (-4…+104 °F) Storage and Transportation Temperature Range –25….+85 °C (–13…+185 °F) Altitude Environmental 6-Distributed Motor Controllers UL/NEMA Operating Temperature Range 2000 m Humidity 5…95% (non-condensing) Pollution Degree Enclosure Ratings 3 NEMA 4/12/13 IP67 Approximate Shipping Weight 6.8 kg (15 lb) Resistance to Shock 15 G Non-Operational 30 G Principles Operational Resistance to Vibration Operational 1 G, 0.15 mm (0.006 in.) displacement Non-Operational...

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01_280_DistMotorCntl 5/13/2010 1:09 PM Page 6-12 Power Safety ArmorStart® Distributed Motor Controllers Bulletin 280D/281D 6-Distributed Motor Controllers External Connections for Input Connector Safety Monitor Input (SM1/SM2) Pin 1: +V Out Pin 2: Input Pin 3: Comm Pin 4: Input Pin 5: NC (No Connection) Pin 1: SM2 - White Pin 2: SM1 - Brown Pin 3: NC (No Connection) Pin 4: NC (No Connection) External Connections for Output Connector Principles External Connections for Safety Input Power (A1/A2) Pin 1: PE Pin 2: Return Pin 3: Relay Out Pin 1: M - White Pin 2: A1 - Brown Pin 3: P - Black Pin 4:...

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