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MEDIUM VOLTAGE CONTROLLERS

MEDIUM VOLTAGE CONTROLLERS
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MEDIUM VOLTAGE CONTROLLERS

Product catalog summary
Overview
Rockwell Automation is a leader in medium voltage motor control and protection, offering products like starters and AC drives to enhance motor performance and reduce power consumption. Their solutions are designed to protect motor investments and comply with various international standards.
Specifications and Standards
The medium voltage controllers and SMC product lines are compact and flexible, meeting UL, CSA, CE, and IEC standards, which help reduce building and expansion costs.
Product Offerings
  • Allen-Bradley Medium Voltage Motor Controllers: Available in multiple formats, including full-voltage and reduced-voltage options.
  • IntelliCENTER: Offers integrated solutions with real-time data and diagnostics.
  • ArcShield Controllers: Provide arc-resistant safety features compliant with IEEE standards.
  • PowerFlex 7000 AC Drives: Known for reliability and ease of use with advanced technology.
Intelligent Motor Control
Features advanced networking and diagnostics to optimize plant performance, including DeviceLogix and DriveLogix for enhanced control.
Key Features
  • DeviceNet Integration: Simplifies installation and reduces wiring complexity.
  • Power Monitor 3000: Logs electrical parameters and supports multiple communication protocols.
  • SMC Flex Controllers: Offer advanced diagnostics and motor protection.
  • ArcShield Safety: Redirects arc flash energy safely away from personnel.
Benefits
These controllers minimize mechanical damage, reduce downtime, and comply with electrical distribution restrictions, enhancing safety and productivity.
Detailed Product Specifications
  • Bulletin 1502 Vacuum Contactors: Lightweight and maintainable, used for isolation or bypass.
  • Bulletin 1503F OEM Components: Frame-mounted components for new or existing structures.
  • Bulletin 1503E MV SMC™ Flex OEM Kits: For retrofitting motor controllers.
  • Bulletin 857 Motor and Feeder Protection Device: Essential for various applications.
  • IntelliVAC Control Module: Offers DeviceNet communications and enhanced diagnostics.
Design and Safety Features
  • Three isolated compartments for safety and reliability.
  • External operating handle for isolation switch operation.
  • Mechanical and electrical interlocks for enhanced safety.
Environmental and Standards Compliance
Designed to operate in temperatures from 0°C to 40°C with up to 95% humidity, complying with CSA, ANSI, IEEE, NEC, OSHA, and NEMA standards.
Applications and Approvals
Suitable for medium voltage switching applications, approved by UL, CSA, IEC, and CE Mark.
Conclusion
The document emphasizes the safety, reliability, and compliance of Allen-Bradley's medium voltage controllers with industry standards.
Additional Features
  • Altitude capabilities and maintenance recommendations are specified.
  • Controllers include IntelliVAC control modules and optional ArcShield enclosures for added safety.
Communication and Programming
  • Supports DeviceNet™, ControlNet™, EtherNet/IP, and more.
  • Programming facilitated through an LCD display and keypad.
Support and Services
Rockwell Automation offers global support services, including repair centers, training, and online resources, along with asset management and safety services.
See more

Catalog excerpts

MEDIUM VOLTAGE CONTROLLERS-1

MEDIUM VOLTAGE CONTROLLERS © Allen-Bradley • Rockwell Software AlltOlllcltiOll

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MEDIUM VOLTAGE CONTROLLERS-2

MEDIUM VOLTAGE MOTOR CONTROL Manufacturers share the challenge of efficiently controlling motors to improve performance, reduce power consumption and protect motor investment. Of all the motors in your manufacturing process, medium voltage motors can have a large impact on your continued success. Developing medium voltage motor control and protection has been a core discipline for Rockwell Automation® for more than 100 years. Medium Voltage products, from across-the-line starters to soft starters and variable frequency AC drives, deliver enhanced protection in applications ranging up to several...

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MEDIUM VOLTAGE CONTROLLERS-3

A COMPLETE LINE OF INDUCTION AND SYNCHRONOUS CONTROLLERS Solid-state reduced-voltage controllers apply reduced voltage to a medium voltage AC motor to allow soft starting and stopping, limitation of the inrush current, and reduction of the effects of water hammer in pumping systems. Allen-Bradley MV SMC™ Flex controllers include motor protection, communication and diagnostic capabilities and high flexibility, making it ideal for virtually any application. IntelliCENTER™ provides MCC users with an integrated hardware, software and communication solution. The IntelliCENTER features pre-configured...

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MEDIUM VOLTAGE CONTROLLERS-4

INTELLICENTER INTEGRATED INTELLIGENCE WITHIN AN MCC Built-in DeviceNet DeviceNet ports in horizontal wireway • Simplifies installation • Complex I/O interwiring is reduced to a single DeviceNet cable • New 8 ampere, Class 1 DeviceNet cabling • Tested for noise immunity Power Monitor 3000 • Displays volts, amperes, hertz, watts, demand watts, peak demand, kWH/kVARH, power factor • Logs min/max values, snapshot values, harmonic waveforms • Programmable outputs indicate over voltage, under voltage and phase imbalance, loss or reversal • Communicates via Ethernet, ControlNet, DeviceNet, Remote I/O,...

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MEDIUM VOLTAGE CONTROLLERS-5

IntelliCENTER Software • • • • Spare parts lists specific to each unit AutoCAD® elevation and one-line drawings User manuals specific to each unit Event Logging, warnings, faults, parameter edits IntelliCENTER Software • Features pre-configured screens for each unit • Allows MCC monitoring from anywhere in the user’s facility • Contains Active X controls to allow easy integration into RSView

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MEDIUM VOLTAGE CONTROLLERS-6

MV SMC FLEX UNMATCHED INTELLIGENT MOTOR CONTROL Why use Smart Motor Controllers (SMCs) SMCs provide many features to benefit your system: • Minimize mechanical damage resulting from full voltage starting of AC induction motors, enabling longer system life • Limit line disturbances from inrush currents, resulting in reduced downtime • Multiple Start/Stop modes increase functionality • Diagnostic monitoring helps prevent problems before they occur • Satisfy electrical distribution restrictions by reducing inrush currents SMCs are ideal for applications where: • Belts, gears, and chains can be damaged...

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MEDIUM VOLTAGE CONTROLLERS-7

MV SMC™ Flex Smart Motor Controller offers: Standard Control Module • Soft start - with selectable kickstart • Soft stop • Current limit start - with selectable kickstart • Linear speed acceleration * - with selectable kickstart • Linear speed deceleration • Full voltage • Preset slow speed * requires motor tachometer Optional Control Module • Pump control (eliminates water hammer) - Separate start and stop profiles Standard Features of SMC Flex Controller • Electronic motor overload protection • Metering • Diagnostics • Built-in DPI communications (other communication options available) • Two-line,...

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MEDIUM VOLTAGE CONTROLLERS-8

ARC RESISTANT MEDIUM VOLTAGE CONTROLLERS The Allen-Bradley CENTERLINE® ArcShield arc resistant controller provides rugged process control for applications requiring a higher level of personnel protection. ArcShield products are compliant to the IEEE C37.20.7 standard, and provide Type 2B protection. The ArcShield product was tested and certified for 40 kA and 0.5 second. During an arc flash, the ArcShield controller safely redirects the arc flash energy out the top of the unit and away from personnel. This level of protection is also maintained when the low voltage door is open for maintenance...

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MEDIUM VOLTAGE CONTROLLERS-9

Offering a wide variety of CENTERLINE ArcShield products: The ArcShield products are available in a number of different controller configurations. Here are just a few of the products available: • Bulletin 1591A/B Incoming units • Bulletin 1512A/AT One high controller • Bulletin 1512B/BT Two high controller • Bulletin 1562E MV SMC Flex controller • Bulletin 1506 Reversing controller Side view (common to all products) Arc “Pressure Relief” Vent • Safely vents arc gases and material away from personnel during an arc flash • Arc gases are vented out the top of the enclosure through the plenum exhaust...

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MEDIUM VOLTAGE CONTROLLERS-10

BUILDING BLOCKS At Rockwell Automation, we are committed to providing the products and services that our customers demand. Over the past eighty years, Allen-Bradley medium voltage CENTERLINE® controllers have set the standard by which others are measured. Our unmatched quality and innovative designs have made us the leader in medium voltage motor control products. ADVANCED DIGITAL CONTROL OF VACUUM CONTACTORS The Allen-Bradley Bulletin 1503VC IntelliVAC controller offers a superior and efficient means of controlling vacuum contactors. IntelliVAC controllers are a quantum leap beyond traditional...

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MEDIUM VOLTAGE CONTROLLERS-11

NON-LOAD BREAK ISOLATION SWITCH • Electrical and mechanical interlocks prevent the switch from opening when the contactor is energized • Ensures normal operation only when the switch is fully closed • Allows for separate source testing when in the “OFF” position • Grounded in the “OFF” position • When in the open position, a visible barrier isolates the power cell from the power bus compartment • Status of the isolation switch can be viewed through a window in the power cell door HANDLE AND INTERLOCK MECHANISM • Simple direct drive mechanism improves reliability and ensures operator safety •...

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