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Sanicro® 825 Bar Datasheet

Sanicro® 825 Bar Datasheet

Sanicro® 825 Bar Datasheet

Product catalog summary
Overview: Sanicro® 825 is a nickel alloy with high iron content and copper addition, designed for corrosive environments. It offers high resistance to various forms of corrosion, excellent mechanical properties, and good machinability and weldability.
Specifications: The alloy is characterized by high resistance to general, pitting, and crevice corrosion, especially in environments with hydrogen sulfide and chlorides. It maintains high mechanical strength and toughness at both low and high temperatures. Standards include UNS N08825, EN 2.4858, and ASTM B425.
Applications: Sanicro® 825 is used in industries such as oil & gas, chemical, petrochemical, pulp and paper, and nuclear fuel reprocessing. Common applications include flanges, valves, fittings, heat exchangers, and offshore piping systems.
Corrosion Resistance: The alloy shows superior resistance to general corrosion compared to molybdenum alloyed stainless steels like ASTM 316L. It is also resistant to intergranular corrosion due to its low carbon content and titanium stabilization. The high nickel content provides excellent resistance to stress corrosion cracking.
Mechanical Properties: At 20°C, the proof strength is ≥241 MPa, tensile strength is ≥586 MPa, and elongation is ≥30%. The hardness is max. 35 HRC. The alloy maintains strength up to 500°C, with specific limits for pressure vessel applications.
Physical Properties: Density is 8.1 g/cm³. Thermal expansion and conductivity values are provided for various temperatures, indicating stable performance across a range of conditions.
Welding and Machining: Sanicro® 825 has good weldability with recommended methods including MMA/SMAW and TIG/GTAW. Machining requires specific tooling adjustments, with recommended cutting data provided for optimal results.
Disclaimer: The datasheet is subject to change, and suitability for specific applications should be confirmed based on actual service conditions.
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Catalog excerpts

Sanicro® 825 Bar Datasheet-1

Sanicro® 825 is a nickel alloy with high iron content and a copper addition, suitable for applications in special corrosive environments. — Very high resistance to general corrosion, pitting, and crevice corrosion — Excellent resistance to corrosion in environments containing hydrogen sulfide — Very high resistance to stress corrosion cracking, SCC, in chloride-bearing environments — High mechanical strength — Excellent toughness during continuous operation, at both room and elevated temperatures — Good hot-working properties — Excellent cold forming ability — Very good machinability — Good weldability — Physical properties that offer design advantages — Can safely be used in applications both at cryogenic and at elevated temperatures Product standards - ASTM B425 Approvals - Approved by the American Society of Mechanical Engineers (ASME) for use in accordance with ASME Boiler and Pressure Vessel Code, Section I, Section III Div. 1 class 1 and 3, Section VIII div.1 and div. 2 class 1 and 2. Datasheet last updated 5/9/2025 6:37:56 AM (supersedes all previous editions)

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Sanicro® 825 Bar Datasheet-2

Chemical composition (nominal) Chemical composition (nominal) % Sanicro® 825 belongs to the group corrosion-resistant alloys, CRA. The grade provides a cost-effective offering -achieved by lowering expensive alloy content, compared to superalloys, such as Alloy 625, and Alloy 718. Sanicro® 825 is a very versatile alloy with resistance to corrosion in acids and alkalis under both oxidizing and reducing conditions. Due to the high nickel content, the alloy has superior immunity to stress corrosion cracking. The corrosion resistance in various media like phosphoric, nitric, sulfuric, and organic...

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Sanicro® 825 Bar Datasheet-3

General corrosion Sanicro® 825 possesses excellent resistance to most types of corrosion. The material is far superior to molybdenum alloyed stainless steels such as ASTM 316L, particularly when exposed to non-oxidizing media such as sulfuric acid or phosphoric acid. The corrosion resistance in nitric acid is better than ASTM 316L. The corrosion resistance in sodium hydroxide is better than that for ASTM 904L. Intergranular corrosion Even in the heaviest sizes, Sanicro® 825 can be welded without the risk of carbide precipitation causing intergranular corrosion. This is due, in part, to the low...

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Sanicro® 825 Bar Datasheet-4

Before delivery, all lots of Sanicro® 825 bars are corrosion tested according to ASTM G28 method A, the Streicher test and according to ASTM A262 C, the Huey test. This is done to ensure corrosion properties. Bar steel in grade Sanicro® 825 is available in many sizes. The standard size range comprises 75-180 mm, other sizes on request. Round bar is supplied in the annealed and peel-turned condition. Bars are delivered in random lengths of 3-7 m, depending on diameter. Diameter, mm Height of arch, mm/m Surface condition Ra, |im Diameter, mm Typical value Sanicro® 825 stock program bars are delivered...

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Sanicro® 825 Bar Datasheet-5

Proof strength Tensile strength Elongation R p0.2 a) Proof strength Tensile strength Elongation R p0.2 a) Datasheet last updated 5/9/2025 6:37:56 AM (supersedes all previous editions)

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Sanicro® 825 Bar Datasheet-6

a) Rp02 corresponds to 0.2% offset yield strength b) Based on L0 = 5.65/S, where L0 is the original gauge length and S0 the original cross-sectional area. Hardness in the delivery condition is max. 35 HRC or 327 HB. Due to its austenitic microstructure, Sanicro® 825 has excellent impact strength both at room temperature and at cryogenic temperature. Typical impact toughness values tested by Charpy-V notched samples. The values apply for standard Charpy-V specimens (10 x 10 mm, 0.39 x 0.39 in.) For dimensions larger than 260 mm (10.2 in.) the impact toughness may be somewhat lower. Test temperature...

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Sanicro® 825 Bar Datasheet-7

Thermal expansion, metric unitsMean values in temperature ranges (X10-6)30-400 15.4 *Typical values for these material groups. Temperature, °C |jQm Temperature, °F |jQin. Specific heat capacity, metric units Temperature, °C Datasheet last updated 5/9/2025 6:37:56 AM (supersedes all previous editions)

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Sanicro® 825 Bar Datasheet-8

Welding The weldability of Sanicro® 825 is good. Suitable methods of fusion welding are manual metal-arc welding (MMA/ SMAW) and gas-shielded arc welding (TIG/GTAW), with the latter method as first choice. Since the material has low thermal conductivity and high thermal expansion welding plans should therefore be carefully selected, so that distortions of the welded joint are minimized. If residual stresses are a concern, solution annealing can be performed a er welding. For Sanicro® 825, a heat-input of <1.0 kJ/mm and an interpass temperature of < 100°C (210°F) are recommended. A string bead...

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Sanicro® 825 Bar Datasheet-9

Insert geometry Cutting data Feed Cutting speed Finishing, copy turning Medium machining An alternative insert is Alleima® Coromant MM Grade GC2220, which can perform well for cutting Sanicro® 825 during medium machining. alleima.com/contact-us ALLEIMA.COM Datasheet last updated 5/9/2025 6:37:56 AM (supersedes all previous editions) Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed only when we know the actual service conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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