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Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler

Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler

Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler

Product catalog summary
Overview: The document provides detailed information on the AF-593-C Fill-To-Weight Auger Filling Machines, designed for dispensing specific, verified, weighed quantities of products. These machines incorporate scales and loadcell components for accurate weight readings and include accessories like Bag Clamps, Roller Conveyors, and Lifts.
Specifications: The machines feature sophisticated feedback/feedforward controls for fill value adjustment and error correction. The PLC-based control system computes parameters internally, simplifying operations with an intuitive touchscreen interface. Models like the BDS-SV and DHAS-400 offer high-speed, high-accuracy filling with product weight accuracies ranging from 0.1% to 0.5% of target weight.
Procedures: The filling process involves automatic tare weight and final weight calculations, with feedback mechanisms to adjust auger revolutions. The system includes a reject station for containers outside specified weight limits and a blow-off tunnel for dust removal.
Performance: The machines maintain accuracy from +/- 0.1% to +/- 0.5% and support semi-automatic and automatic production speeds from 2-35 fills per minute, depending on product and container specifications.
Accessories and Options: Available accessories include container vibrators, pneumatic or hydraulic lifts, product cutoffs, and container clamps. The system supports adjustable auger speeds and accepts feedback from check-weighers.
Recommendations: The document suggests using these machines for filling drums, pails, and other rigid containers in the range of 10 to 1000 lbs, with high performance standards in food and chemical packaging lines.
Service and Support: All-Fill provides world-class service with readily available off-the-shelf components and in-house engineering support. The company also offers a complete test lab for free evaluations.
Conclusion: The AF-593-C Fill-To-Weight Auger Filling Machines are versatile and efficient solutions for precise product filling, supported by advanced control systems and a range of customizable options.
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Catalog excerpts

Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler-1

AF-593-C FILL-BY-WEIGHT AUGER FILLING MACHINES Fill-To-Weight Auger Fillers are used when a specific, verified, weighed quantity of product is to be dispensed. Models include scales and loadcell components to determine an accurate weight reading before, during, and after each fill cycle. Accessories, such as Bag Clamps, Roller Conveyors, and Lifts are implemented according to specific requirements and constraints. Sophisticated feedback/feedforward controls allow for fill value adjustment, error correction, and accept/reject tolerance control. PLC ACCURACY. TOUCHSCREEN EASE. Our PLC-based control system computes all relevant parameters (such as RPM acceleration/deceleration) internally, so the operator does not have to make calculations or complex entries. An intuitive touchscreen puts essential functions at the user’s fingertips.Test and calibration screens simplify maintenance. Set-ups for products/fill weights are easily stored and recalled. WORLD CLASS SERVICE AND SUPPORT. All-Fill uses quality off-the-shelf components so spares are readily available and costs are reduced. All programming is written and supported by in-house engineers. Figure 1

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Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler-2

Model BDS-SV Automatic Dual Head/Dual Servomotor Fill-ToWeight System dispenses powder in multiple size and weight containers at high speeds and high accuracy levels. Product weight filled to accuracies of 0.1 to 0.25% of net or gross target weight. Combination air cylinder Lift/Loadcell raises containers from moving conveyor to determine tare, intermediate, and final fill weight. Depending on the weighing mode, direct drive Servo Fill Motors automatically adjust operating speeds to match desired fill weights and product density. PLC controls provide independent control, calibration, test, operating...

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Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler-3

Model BS-400 Drum Filling System fills 33” diameter drums with 110 pounds of powdered chemical product. A Horizontal Screwfeeder ensures consistent product flow to the filler.This is a “bulk and dribble” application.When the empty drum is in place, a tare weight is established. A pneumatic lift then lifts the empty drum from the scale to its bulk-fill position. A bottom-up fill occurs, ensuring that the amount of dust caused by product in motion will be minimized. As the bulk fill is in progress, the lift lowers to the scale at a slower speed. A bulk weight is taken at the scale.The lift then...

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Model BD-SV Automatic Bulk and Dribble Servo driven Auger Filler-4

ACCESSORIES AND OPTIONS Container Vibrator: Adjustable speed, container jogger to settle and distribute product into containers. Pneumatic or Hydraulic Container Lift: Raises/lowers containers. Product Cutoff: For clean, no-drip control of product at conclusion of fill cycle. Flapper Gate, Piston Draw-Back, Plug Rod, Diaphragm, and other models available. Container Clamp: Secures container during filling. Conveyors: Stainless steel conveyor channel with dual strand, stainless steel block conveyor chain.Variable speed drive, adjustable guiderails, and indexing controls. Figure 7 Touchscreen control:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.