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Special - Purpose Machines

Special - Purpose Machines

Special - Purpose Machines

Product catalog summary
Overview of Special-Purpose Machines
All-Fill International Ltd has over 35 years of experience in providing customized equipment solutions for diverse industrial applications. Their expertise lies in developing special-purpose machines tailored to specific client needs, particularly in filling and handling applications.

Machine Specifications and Capabilities
The machines are designed to perform multiple functions automatically, with integrated checking and control systems to ensure product quality without operator intervention. They handle unstable and diverse containers using specialized systems like pucks. For challenging powders and precise fill weights, multi-stage filling with intermediate tamping or vibration is employed, along with weigh systems at various stages of the process.

Example Systems
  • Puck Indexing System for Laser Printer Cartridges: Includes tare and gross weighing, two-stage filling, intermediate vibration, capping, weight/cap control, coding, and requires only a single operator for loading/unloading.
  • Indexing System for Filling Soldering Paste: Features an indexing turret, 3m conveyor section, downstream weigh station, reject conveyor, and wire product cut-off system.
  • ATEX Certified Toner Filling System: Comprises three Siamese filling heads, six weigh-cells, two reject stations, and a return conveyor.


Design and Integration Process
Client collaboration is crucial in the design process, with regular consultations and approvals. The scope of supply often evolves, leading to custom-engineered solutions that exceed initial expectations. Proprietary items for specific functions are sourced from recognized manufacturers and integrated with All-Fill's equipment.

Control and User Interface
A single PLC and touch-screen panel integrate all machine elements. The user interface features simple screens with CAD graphics and digital images, allowing easy control of functions and storage of variable parameters for quick recall.
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Catalog excerpts

Special - Purpose Machines-1

Special-Purpose Machines Over 35 years’ experience in supplying individually tailored equipment to industry has provided All-Fill with a comprehensive “library” of technologies and techniques to develop special purpose machine solutions to clients’ diverse filling and handling applications challenges. Typically, the remit we receive is for a single machine to perform any number of functions, fully automatically, with integral checking/control of the final product and zero operator intervention. Often, the containers will be unstable and diverse, requiring pucks and special handling systems. Difficult powders and exacting fill weights may require multi-stage filling with intermediate tamping or vibration, with weigh systems being employed before the fill, during filling, between fills and/or downstream as a final check with/without reject. Puck Indexing System for Laser Printer Cartridges, comprising: ▼ Tare and gross weighing ▼ Two stage filling ▼ Intermediate vibration ▼ Capping ▼ Weight/cap control ▼ Coding ▼ Single operator loading/unloading All-Fill International Ltd Unit 5 Gateshead Close | Sunderland Road | Sandy | Bedfordshire | SG19 1RS | United Kingdom ^+44(0)1767 691100 |^| [email protected] www.allfill.co.uk

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Special - Purpose Machines-2

Special-Purpose Machines Proprietary items for functions such as vial stoppering, cap closing/sealing, labelling, coding etc. are sourced from recognised manufacturers and bought together and integrated with All-Fill designed and manufactured filling and handling equipment. A single PLC and touch-screen panel bring all the individual elements together. Simple-to-use screens with specially drawn CAD graphics and digital images in full colour, control the various functions with all variable parameters programmed and held in memory for immediate recall. Ind ex ing S yst em f o r Fil li ng So ld...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.