FRIALEN XL Brochure
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SAFE JOINING TECHNOLOGY ON A GRAND SCALE Table of the fittings, dimensions, and required equipment FRIAMAT XL – electrofusion unit matched to FRIALEN XL large couplers FWSG XL – scraper tool d 800 to d 1200 Guidelines for selecting the required FRIATOOLS equipment technology for processing FRIALEN XL You want to install this fitting … … then you need this equipment Pipe rounding equipment Electrofusion unit Saddle clamping FRIAMAT XL3 FRIAMAT prime FRIAMAT basic Conical wedged coupler KM-XL Spigot saddle SA-XL FWSG SE up to d 315 hand scraper FWZXL Coupler UB-XL VACUSET XL – clamping equipment FWAB XL – drilling equipment FRIATOP – clamping unit Repair saddle RS-XL Except FRIAMAT geo print 2 For tapping under pressure, contact our FRIALEN XL application-technical department 3 Input voltage AC 400 V (3Ph/N/PE), generator (nominal rating) > 10 kW (at ≥ d 1000) 1 www.frialen-xl.com FWSG 710 L – scraper tool d 250 to d 710 FWSG SE – saddle scraper tools up to d 315 FRIATEC AG TECHNICAL PLASTICS DIVISION / LARGE PIPE TECHNOLOGY Safe joining technology on a grand scale Comprehensive product and service portfolio for an optimal and quick joining of large pipelines made of HD-PE FWXRH rounding clamps up to d 1200 FRIATEC Aktiengesellschaft • Technical Plastics Division POB 71 02 61 · 68222 Mannheim, Germany Phone: +49 621 486-1431 · Fax: +49 621 479-196 info-frialen@friatec.de · www.frialen-xl.com Scraper tool www.frialen-xl.com www.frialen-xl.com

SAFE JOINING TECHNOLOGY ON A GRAND SCALE SAFE JOINING TECHNOLOGY ON A GRAND SCALE Consulting and support at site are a priority with FRIALEN! For more information, please visit: www.frialen-xl.com FRIALEN-Data Sheet No. 65/11 · Update 03/12 „Think big“: Problem Solution for Large Dimensions FRIALEN®-XL Spigot Saddles SA-XL SAFE JOINING TECHNOLOGY ON A GRAND SCALE The economic alternative to the integration of a branch line or vent in PE pipelines with large dimensions – unpressurised or under operating pressure Construction site-appropriate solutions in XL and requires a certain level of...

SAFE JOINING TECHNOLOGY ON A GRAND SCALE Large couplers UB-XL d 250 up to d 1200 Repair saddles RS-XL d 250 up to d 1000 Conical ring coupler d 1000 up to d 1200 Spigot saddles SA-XL d 315/225 up to d 1200/160 (d 1200/225 in preparation) Elbows 45° d 250 up to d 315 Reduced T-pieces d 250/110 up to d 315/225 T-pieces d 250 up to d 315 FRIATEC AG TECHNICAL PLASTICS DIVISION / LARGE PIPE TECHNOLOGY

SAFE JOINING TECHNOLOGY ON A GRAND SCALE Fusion Quality and Easy Assembly in XL FRIALEN XL conical ring coupler KM-XL – revolution in coupler technology Anybody ever having laid large HD-PE pipes and fused large couplers knows the challenges at the construction site. The effects of out-of-roundness, tolerances and local flattenings at the pipe become stronger with increasing dimension. Fusion and cooling times are considerable. From the dimension d 1000 mm, the traditional processing with rounding clamps and cylindrical couplers reaches its limits. Often, the pipe must be processed in...

SAFE JOINING TECHNOLOGY ON A GRAND SCALE External heating coil External coupler Conical ring Internal heating coil Flexible grooves Retaining- and assembly bolt Pressure load-bearing capability Conical ring coupler KM-XL in tightened/untightened condition FRIATEC AG TECHNICAL PLASTICS DIVISION / LARGE PIPE TECHNOLOGY Optimal fusion result

SAFE JOINING TECHNOLOGY ON A GRAND SCALE Proven Technology in XL FRIALEN XL large couplers UB-XL FRIALEN XL large couplers have already proven themselves in practice in many projects worldwide. For the fusion of pipes up to d 900mm, they defi­ e the state of the technology. Ring gaps betn ween the pipe and coupler are compensated by the integrated preheating system and the melting pressure is maintained by the outer rein- forcement. Thanks to matched equipment such as rounding clamps, scraping and electrofusion units as well as our optimal customer service, these components meet with a wide...

SAFE JOINING TECHNOLOGY ON A GRAND SCALE Fittings in XL FRIALEN XL elbows and T-pieces up to d 315 mm The increased use of large HD-PE pipings inevitably leads to a need for fittings in large dimensions with integrated fusion couplers. As an alternative for the usual spigot fittings, the FRIALEN XL product portfolio offers elbows 45°, elbows 90° and reduced T-pieces up to d 315 mm as well as T-pieces up to d 315. In hands-on use, you benefit from the compact design and the quick processing. Handling at the construction site is made easy thanks to the fused-on eyebolts. Pressure load-bearing...

SAFE JOINING TECHNOLOGY ON A GRAND SCALE Branches and Repairs in XL FRIALEN XL spigot saddles SA-XL and repair saddles RS-XL The assembly of branches for HD-PE pipings up to d 1200 has hitherto required great efforts. Usually, one T-piece as well as three couplers are used. The handling is difficult and much space is required. Any subsequent installation also requires comprehensive underground work and shutting off. ping tool VACUSET XL. Fuse and leave to cool. Prepare the branch with the drilling equipment FWAB XL. For any subsequent installation, only a head access hole is required....

SAFE JOINING TECHNOLOGY ON A GRAND SCALE FRIALEN saddle fittings Top-Loading Saddle area with sealing and heating coil The FRIALEN Top-Loading programme includes valves and fittings of different types for clamping without bottom section from d 250 to a maximum of d 560. For the complete range, please see the price list FRIALEN XL large pipe technology. Clamping with VACUSET XL DAV-TL clamping concept Clamped-on spigot saddle SA-XL DAV-TL pressure tapping valve Drilling with FWAB XL FRIATEC AG TECHNICAL PLASTICS DIVISION / LARGE PIPE TECHNOLOGY

SAFE JOINING TECHNOLOGY ON A GRAND SCALE The Matching Tools in XL FRIATOOLS: Electrofusion units and mechanical tools The optimal processing and fusion joints, specifi­ cally for large HD-PE pipes, can only be achieved when matching tools are used. The special demands of joining pipes or preparing branches in the dimension range up to d 1200 were also taken into consideration when developing the products of the FRIATOOLS range. FRIATEC AG TECHNICAL PLASTICS DIVISION / LARGE PIPE TECHNOLOGY