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Precise, productive, dynamic

Precise, productive, dynamic

Precise, productive, dynamic

Product catalog summary
Overview: The Schütte 105linear is a compact grinding machine designed for manufacturers requiring high precision and productivity in tool production. It features a unique design that ensures accuracy and efficiency on a small footprint, with scalable automation and intelligent expansion options.
Key Features:
  • High Accuracy and Productivity: The machine offers high precision with short cycle times, thanks to its innovative axis arrangement and robust design.
  • Scalable Automation: Integrated robot cell and wheel changer allow for flexible automation solutions, adapting to changing production needs.
  • Compact Design: The machine's small footprint (4.1 m²) includes all expansion options, making it suitable for space-constrained environments.
  • Direct Drives: Linear motors in X, Y, and Z axes, and torque motors in A and C axes, ensure minimal compensation travel and optimal grinding points.
Technical Specifications:
  • Workpiece Capacity: Shaft diameter up to 20 mm, length up to 180 mm.
  • Motor Spindle: Max speed of 15,000 rpm, power of 11.4 kW, and torque of 12.1 Nm.
  • Dimensions: Width 1,990 mm, height 2,060 mm, depth 2,080 mm, weight 3,000 kg.
Automation and Control:
  • Integrated Robot Loading Unit: Facilitates workpiece and wheel package changes.
  • Control Systems: Available with Siemens/SIGSpro or NUM/NUMROTO systems, offering extensive functionalities and 3D simulation capabilities.
Additional Options:
  • Additional spindle for dressing grinding wheels.
  • Calibration of contour wheels for complex contours.
  • Tactile probe for measuring and setting wheel dimensions.
Conclusion: The Schütte 105linear grinding machine is designed for high precision and productivity, with a focus on automation and adaptability to meet diverse manufacturing needs.
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Catalog excerpts

Precise, productive, dynamic-1

THE NEW COMPACT GRINDING MACHINE

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SCHÜTTE – GRINDING MACHINE 105linear THE 105linear – COMPACT WITH HUGE POTENTIAL For manufacturers who produce complex tools in large quantities and with high accuracy requirements, Schütte sets new standards: The innovative, compact 105linear grinding machine impresses with its high productivity, short cycle times and permanent precision - on a small footprint. This is made possible by a special design principle that ensures maximum accuracy with an innovative axis arrangement. With scalable automation solutions and intelligent expansion options, the machine adapts exactly to the production...

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Basic version with high quality components OPTIMAL GRINDING POINT Minimal compensation travel thanks to grinding wheels near the pivot point of the C axis DIRECT DRIVES COMPACT DESIGN Low-vibration, solid cast iron bed • Linear motors in the linear axes X, Y and Z • Torque motors in the rotary axes A and C SMALL FOOTPRINT MOTOR SPINDLE 4.1 m including all expansion options 2 INTEGRATED ROBOT LOADING UNIT Preparation for scalable expansion

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SCHUTTE - GRINDING MACHINE 105 linear The intelligent axis arrangement of the 105linear assures the ideal conditions for a highly precise machine. The unique compact design guarantees maximum static, dynamic and thermal stability and minimizes power flow, dynamically moving masses and effective lever arms. • compact design • optimization of power flow, masses and lever arms through intelligent axis arrangement • wear-free direct drives and durable guideways • contour accuracy of a few microns even with five-axis grinding paths • optimized surface finishing and surface quality

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Faster than ever: The 105linear guarantees short cycle times by reducing the main and secondary times. This requires extremely high speed and acceleration profiles for the main axes, which are made possible by optimizing the dynamically moving axes. • reduced processing times without increasing the grinding feed rates • extremely short changeing times for workpieces and wheel packages • simultaneous change of workpieces and wheel packages • short set-up times

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SCHUTTE - GRINDING MACHINE 105 linear The 105linear offers automation options to continuously adapt and expand the machine. This enables users to react flexibly to changing production requirements - over the entire life cycle of the machine. • workpiece change via integrated robot • integrated wheel changer for four wheel packages, each with up to four grinding wheels • exchange of the wheel packages together with the associated coolant distributors • retrofitting pick-up locations in the robot cell for additional wheel packages • transfer of the wheel packages between the background magazine...

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Additional functionalities for application-specific features: • additional spindle for dressing the grinding wheels: - Profile deviations less than 0.01 mm - Solutions for all common types of bindings: resin, vitrified and metal bonds • calibration of contour wheels for complex contours and tight tolerances without corrections e.g. step cut on test workpiece • tactile probe for measuring the diameter and / or setting length of the wheels - Can also be used in freely selectable cycles in fully automatic operation to compensate wheel wear • support for workpieces with a large length to diameter...

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E-mail: [email protected] 105linear - Precise, productive, dynamic

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.