FIXTURE SPINDLE TECHNOLOGY

FIXTURE SPINDLE TECHNOLOGY
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FIXTURE SPINDLE TECHNOLOGY

Product catalog summary
Overview of ALFING-Sondermaschinen-Group:
The ALFING-Sondermaschinen-Group comprises Alfing Kessler Special Machines (AKS) and Alfing Montagetechnik GmbH (AMT), with branches in the USA and China. The group is a leader in rotary transfer machines, turning centers, and connecting rod processing systems, employing over 500 people and generating an annual turnover of approximately 100 million Euros.
AMT - Fastening Technology:
AMT specializes in fastening technology, assembly machines, and automation, serving the automotive industry with precise and energy-efficient systems. It also develops customized leak testing systems and complex automation solutions.
AKS - Connecting Rod Processing:
AKS is a leader in connecting rod processing, offering specialized machines and machining centers with over 75 years of innovation and numerous patents.
Fixture Spindle Technology:
The ESX Fixture Spindles feature a modular design with customizable components, digital communication, and integrated status displays. They are designed for high precision and reliability.
Technical Specifications:
The document provides detailed specifications for ESX spindle models, including torque ranges, speed limits, dimensions, and weights, with options for redundant sensor systems.
Components Overview:
The document details components used in AMT Fixture Spindle technology, focusing on ESX and KSX series, including specifications for different outputs and the use of torque sensors.
Specifications:
Components are categorized by size and type, with detailed specifications including torque range, speed, length, radius, and weight.
Technical Key Figures:
For the ESX Angle Output, torque ranges from 4 to 800 Nm with speeds up to 1136 1/min, emphasizing the integrated angle measuring system and new generation motors.
Compact Nutrunner KSX:
The KSX series is small, light, and efficient, designed for space and weight constraints, featuring an integrated status display and rotatable connector.
Controls:
New control software for HSX handheld tools and ESX fixture spindles focuses on energy efficiency and ease of operation, with modular controls and scalable hardware.
Conclusion:
The document provides comprehensive technical details on AMT Fixture Spindle technology, highlighting advancements in efficiency, performance, and user-friendliness.
Overview of SMX Series Control Systems:
The document details the SMX series control systems used in fastening processes, covering models SMX100, SMX200, SMX300, SMX400, and SMXC, along with their electrical requirements and interfaces.
SMX100 Control:
The SMX100 is a single-channel controller with a 7-segment display and LEDs, suitable for applications without visualization, featuring various interfaces and operating on a MicroSD card.
SMX200 Control:
Similar to the SMX100, the SMX200 features a 7-inch touch LCD display for on-site parameterization.
SMX300 Control:
The SMX300 serves as a master control in multichannel systems, capable of connecting up to 98 SMX100 controllers, with a 6.5-inch touch LCD display.
SMX400 Control:
The SMX400 is similar to the SMX300 but includes a larger 10.4-inch touch LCD display.
SMXC Multichannel Control:
Designed for high-channel nutrunner systems, the SMXC control supports up to 99 screw channels, featuring an industrial PC for master functions.
Cables and Accessories:
The document details various cables and accessories, including specifications and compatibility.
Legal and Contact Information:
The document concludes with legal disclaimers and contact information for Alfing Montagetechnik GmbH.
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Catalog excerpts

FIXTURE SPINDLE TECHNOLOGY-1

FIXTURE SPINDLE TECHNOLOGY Product catalog

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FIXTURE SPINDLE TECHNOLOGY-2

Aerial image AMT & AKS – ALFING-Sondermaschinen-Group 2017 History – The ALFING-Sondermaschinen-Group through the years Incorporation of Alfing Kessler Sondermaschinen GmbH (AKS). Worldwide, the company is re‑ garded as a leader in technology for rotary transfer machines, turning centers, fracture splitting Systems and machines for connecting rod processing. Incorporation of Alfing Montage‑ technik GmbH (AMT). The new division focuses on technolo‑ gically sophisticated special solutions such as fastening tech‑ nology, assembly machines and automation. A German Specialist for the world market....

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FIXTURE SPINDLE TECHNOLOGY-3

THE ALFING SONDERMASCHINEN-GROUP The ALFING Sondermaschinen Group is made of two producing companies: Alfing Kessler Special Machines (AKS) and Alfing Montagetechnik GmbH (AMT) as well as the sales and service branches of Alfing Corporation (USA) and Alfing Machine Tools, China. AKS and AMT are jointly managed and are closely interrelated in the fields of development, design and production. Common cross-departmental functions, e.g. Finance, Human Resources, Purchasing and IT were merged and now support both companies. With more than 500 employees, the Group generates an annual turnover of approx....

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FIXTURE SPINDLE TECHNOLOGY-4

AMT FASTENING TECHNOLOGY Powerful, intelligent, efficient Everything from a single source Nutrunners from AMT are the ideal choice if critical safety fastening must be made with high precision and of uniform quality. As a partner to the automotive industry, AMT offers innovative and strong nutrunner systems that can easily meet the high requirements of the customers. Alfing Montagetechnik provides the right nutrunner technology and complete peripherals for your workstations; from simple telescopes to complex semi-automatic handling devices. AMT is able to supply hand-held multi-nutrunners, fixture...

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FIXTURE SPINDLE TECHNOLOGY-5

AMT Fastening Technology | Introduction Communication with mobile end devices Easy operation The new control generation allows for the greatest possible freedom and can be operated at any given time from any given location. The access to the control is carried out through a network connection and a browser-enabled end device. It will no longer be necessary to install special software on a PC or a mobile device for settings or to program fastening control. The new integrated web server frees the nutrunner world from compatibility and updating problems of the past. The control hardware already...

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FIXTURE SPINDLE TECHNOLOGY-6

Modular construction The ESX Fixture Spindles have a modular design, this means individual components like measurement transducers or output can be combined together as needed. Furthermore, the cable connection can be gradually adjusted to the respective installation situation of the spindle with the innovative rotating joint hybrid plug. Digital communication The ESX Fixture Spindles communicate digitally with the control. As the number of wires are reduced, the spindle cable is thin, flexible and light. Even with redundant constructions with two measurement transducer for the torque and rotational...

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FIXTURE SPINDLE TECHNOLOGY-7

AMT Fixture Spindle technology | The advantages

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FIXTURE SPINDLE TECHNOLOGY-8

FIXTURE SPINDLE TECHNOLOGY Fixture Spindles from AMT set standards with regard to precision, performance and reliability. Therefore they are the first choice when you require a fast process time and highest accuracy while fastening and high availability of the tools are indispensable.

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FIXTURE SPINDLE TECHNOLOGY-9

AMT Fixture Spindle technology | Overview

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FIXTURE SPINDLE TECHNOLOGY-10

Technical key figures Torque: 4 - 1300 Nm Speed: up to 1200 1/min Key head is not included in the standard-delivery (See accessories)

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FIXTURE SPINDLE TECHNOLOGY-11

AMT Fixture Spindle technology | ESX Centric output Size Type Ident-no. Torque range Speed max. Length Diameter Weight

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FIXTURE SPINDLE TECHNOLOGY-12

Centric output with reaction torque sensor (only possibility for counter measurement) Size Type Ident-no. Torque range Speed max. Length Diameter Weight Centric output with reaction torque sensor Size Type Ident-no. Torque range Speed max. Length Diameter Weight

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FIXTURE SPINDLE TECHNOLOGY-13

AMT Fixture Spindle technology | ESX Centric output Centric output with action torque sensor (Redundant construction) Size Type Ident-no. Torque range Speed max. Length Diameter Weight Centric output with action torque sensor (Redundant construction and counter measurement) Size Type Ident-no. Torque range Speed max. Length Diameter Weight

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FIXTURE SPINDLE TECHNOLOGY-14

ESX OFFSET OUTPUT Technical key figures Torque: 4 - 1000 Nm Speed: up to 1114 1/min Hole pattern table Size Key head is not included in the standard-delivery (See accessories)

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FIXTURE SPINDLE TECHNOLOGY-15

AMT Fixture Spindle technology | ESX Offset output Size Type Ident-no. Torque range Speed max. Length Radius Weight Components overview given in page 22 ^ ^ ^

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FIXTURE SPINDLE TECHNOLOGY-16

Offset output with action torque sensor (with reaction torque sensor for counter measurement) Size Type Ident-no. Torque range Speed max. Length Radius Offset output with action torque sensor (Redundant construction) Size Type Ident-no. Torque range Speed max. Length Radius Offset output with action torque sensor (Redundant construction and counter measurement) Size Type Ident-no. Torque range Speed max. Length Radius Components overview given in page 22

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FIXTURE SPINDLE TECHNOLOGY-17

AMT Fixture Spindle technology | ESX Offset output

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FIXTURE SPINDLE TECHNOLOGY-18

Key head is not included in the standard-delivery (See accessories)

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FIXTURE SPINDLE TECHNOLOGY-19

AMT Fixture Spindle technology | ESX Angle output

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FIXTURE SPINDLE TECHNOLOGY-20

Angle output with action torque sensor (Redundant construction) Size Angle output with action torque sensor (Redundant construction and counter measurement) Size Components overview given in page 22

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FIXTURE SPINDLE TECHNOLOGY-21

AMT Fixture Spindle technology | ESX Angle output

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FIXTURE SPINDLE TECHNOLOGY-22

Base Spindle By using new generation motors, the performance of the ESX Fixture Spindles could be increased by up to 16 % when compared to the proven ECR series of the same size. The motors additionally have a greatly improved level of efficiency. This reduces the energy consumption per application as well as the heating up of the spindle. With the newly developed drive series, the output torque could be increased by up to 35 % with the same size. The innovative rotating joint hybrid connector can be gradually adjusted to fit the respective installation situation of the spindle. Every angle can...

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All Alfing Kessler Sondermaschinen GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.