Brochure Isolant-Insulation
16Pages

Insulating wools, wood fiber, XPS, EPS, PU, ceramics Forming > Curing > Cooling > Demolding > Panels assembly and gluing > Insulation insertion > Stacking > Cutting > Packing > Palletizing > Hooding > Wrapping > Logistics Smart Technologies Smart industries

UNIQUE SOLUTIONS FOR THE PRODUCTION OF INSULATING MATERIALS Smart and innovative solutions for the production of building materials Processing all insulation materials Wood wool Hemp wool Nearly 80 % of a residential building materials can be manufactured with production lines developed by the company. Wood fiber Cellulose wool ALFI Technologies brings innovative solutions for the production of insulation materials including all types of wools (glass, mineral, wood or natural wool, including very light wool), wood fiber and cement, XPS, EPS, PU. PU Ceramic Stone wool Glass wool EPS, XPS...

ENGINEERING, TURNKEY PRODUCTION LINES AND EQUIPMENT INSULATION MATERIALS Mineral wool production Process equipments: Forming section and curing ovens are key equipment to produce best quality wool. ALFI Technologies are based on 40 years of experience in equipment dedicated to flexibility, high quality and user friendly Turnkey packaging lines: High productivity and fully automated lines. ■ Cutting units ■ Stackers ■ Packing ■ Palletizing ■ No pallet solutions Logistic Solutions ■ Loading Gantry ■ Manual Loading ■ Automated storage area Automatic boards gluing lines for multilayers panels ■...

Process and equipment FOR MINERAL WOOL PRODUCTION ALFI Technologies Engineering & Process for Insulation Industries ACC Cooling bed Ensures the best cooling and drying to the wool, especially for ETICS products. ACC Curing oven ACC curing ovens are designed to minimize operational costs and maintenance costs. ACC forming section Modular conception and high efficiency. Automated storage For storage of semi finish products.

Panel quality control system High speed stacker Cutting and shredding ALFI FIMEC developed a patented solution to ensure that all products being stacked and packed are 100% good for the customer. Packing units Capacity up to 14 packs/mn. Multipack Foil application Strapping unit Palletizing unit No pallet palletizing On line spacer cutting unit & orbital wrapping unit. End of line Pallet gantry Hooding Capacity up to 100 pal/h. Telescopic conveyor For manual handling. 5

FORMING SECTION TECHNOLOGIES With Flight Conveyor ■ Ready for green binder ■ A range of cleaning options adapted to your ■ Option with front /rear moving walls for quality With drums - Low Pressure Forming This technology enables to produce very high density of glass woll (8000 g/m²) ■ Cost reduction for Energy consumption up to 80% compared to Flightconveyor technology ■ Cost and time reduction for maintenance ■ Clean environment ■ Product optimization: 80% less scraps ■ Better quality product – best distribution of the air flow For White Blowing wool ■ Stainless steel hood ■ Improved...

Curing Oven Thanks to 45 years of experiences and 80 curing ovens installed in 35 countries, ALFI Technologies is an expert for the design of the most efficient and reliable equipment on the market. ACC curing ovens are dedicated for technical products: ■ Very low density (4 kg/m3) ■ Very high density (240 kg/m3) ■ Calibrated products – flatness 0,4 mm ■ Skidding Safety of the curing oven: ■ Safety is controlled by a safety PLC ■ EVS to save datas and control safety functions ■ Fire mist technology -> significant reduction of fire occurence Optimized air distribution: ■ Blowing on all the...

Stacking The company proposes a large range of fully automated stackers: fork technology (STF) for flexibility, direct stacking onto the pallet (STP) or curtain solution (STC). These lines are patented by ALFI Technologies for high productivity and high quality stacks. ALFI Technologies stackers ensure auto adaptive stacking speed, aligned stacks, respect of wool integrity... Reference Rate Strokes/mn Packing Based on the experience of sleeve wrapping machines and shrink tunnels, ALFI Technologies high speed packing units are developed to reach packing rates up to 14,5 packs/minute without...

Palletizing The ALFI Technologies turnkey palletizing units are flexible and versatile all-in-one solutions: wool stacked bundles centering, rotating, gluing and final palletizing operations are run in one line. The company develops a unique expertise in the design of multifunctional and «clever» grippers: palletizing of numerous formats is possible without changing gripper. Robotized palletizing PST: on line palletizing unit End of line pallet processing module is also available. Panels Packs, crossed packs PRV: XPS and complex bonded boards palletizing unit. Multipacks, horizontal &...

No pallet palletizing Palletizing lines designed by ALFI Technologies are also suitable for palletizing “without pallet” or paquettizing. Paquettizing replaces palletizing on wood pallets by setting wedges/kickers. This equipment enables customers to palletize insulation materials using wedges made of the same material as the one which has to be packaged. These wedges can be reused as insulation material on the construction site and participate in reducing waste on building sites. Standard insertion principle adapted to high production rate Developed for EPS, PU or plaster materials, the...

Logistics solutions Efficent logistics areas are challenging for mineral wool plants that needs to face an important range of different products and large inside/outside storage areas. For 40 years, ALFI Technologies have been designing and developping intralogistics equipments. ALFI Technologies adapts these solutions for insulation products. Pallet Gantry and train loading ALFI Technologies proposes a secured end of line unit able to fill in a train with pallets: savings are expected due to the reduced number of forklifts used to transfer pallets. Saving: 50% of the forklifts Safety: less...