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Servo Actuated pinion rack presses

Servo Actuated pinion rack presses
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Servo Actuated pinion rack presses

Product catalog summary
Overview
The document details the MOP series of hydropneumatic pinion-rack presses, which integrate manual operation with hydraulic force using compressed air up to 6 bar. These presses are versatile, offering adjustable forces and multiple models to meet diverse application needs.

Specifications
The series includes models MOP 07, MOP 15, MOP 30, MOP 50, and MOP 80, with power strokes from 7 kN to 80 kN at 6 bar. Stroke lengths are 60 mm and 100 mm, with hydropneumatic power strokes of 20 mm and 25 mm. They operate with filtered air fluid and achieve speeds up to 90 mm/sec at 6 bar.

Design and Features
These presses feature a robust C-frame structure made of steel Fe 430 B UNI 7070, a manually operated mechanical unit, and a hydropneumatic intensifier. The control panel allows pressure regulation, and the operating lever is adjustable. Safety features include a push-button and options for mechanical regulation of the bottom dead center.

Applications
MOP presses are suitable for operations such as deburring, bending, drawing, keying, assembling, staking, clinching, straightening, riveting, and blanking.

Quality Control Systems
The Press-Right and Check Point systems ensure consistent production quality by analyzing the pressing process features. These systems have a touch screen interface and can connect to external PLCs and computer systems for process management.

Optional Features
Options include special work heights, single power units with manual or motor-driven operation, and mechanical regulation of the press ram's end stroke for precision.

Conclusion
The MOP series presses provide a versatile and efficient solution for industrial applications, combining ease of use with powerful hydraulic force and advanced quality control systems to ensure high production standards.
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Catalog excerpts

Servo Actuated pinion rack presses-1

PRESSE PNEUMO-IDRAULICHE A LEVA HYDROPNEUMATIC pinion-rack PRESSES

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PRESSE PNEUMO-IDRAULICHE A LEVA HYDROPNEUMATIC PINION-RACK PRESSES Tonnellate di vantaggi Tons of advantages Versioni per un ampio spettro applicativo, come: Versions for a wide operativity, like: Le presse MOP sono costituite da un gruppo meccanico/manuale per l’avvicinamento al pezzo e da un moltiplicatore pneumo-idraulico ad innesto automatico per la corsa di pressatura. Abbinano la praticità d’uso di una pressa a leva manuale con la forza di spinta di una pressa idraulica. Funzionano con aria compressa fino a 6 bar. IMBUTIRE DRAW SBAVARE DEBURR ASSEMBLARE ASSEMBLE CIANFRINARE STAKE CLINCIARE...

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Una leggera pressione e si attiva una grande forza A light pressure activates a great force Il gruppo di lavoro delle presse MOP è composto da un intensificatore di forza pneumo-idraulico e da un gruppo meccanico ad azionamento manuale. The power set of the MOP presses consists of an hydropneumatic intensifier and a manually operated mechanical unit. Il ciclo di lavoro si scompone in 3 fasi: The working cycle is split up into three phases: Corsa di accostamento Approach stroke La leva aziona la discesa dello stelo mediante un dispositivo pignone/cremagliera, consentendo l’accostamento dell’utensile...

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LE SERIE STANDARD - STANDARD SERIES modello base base model con luce maggiorata with higher work height con sbraccio maggiorato with wider throat modello base base model con luce maggiorata with higher work height con luce maggiorata with higher work height con sbraccio maggiorato with wider throat

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modello base base model modello base base model modello base base model con luce maggiorata with higher work height Le taglie Le taglie Size Size con sbraccio maggiorato Le taglie with Sizethroat wider Le performance The performances Valide per tutte le versioni Valid for all versions (MOP-A, MOP-B, MOP-D) Modello - Model Forza corsa lavoro in kN Power stroke thrust in kN Corsa totale - Total stroke MOP 80 MOP Corsa lavoro (forza pneumo-idraulica) 50 Power stroke (hydropneumatic thrust) Regolazione meccanica del punto morto inferiore Mechanical regulation of bottom dead centre Consumi a 6 bar...

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CARATTERISTICHE COSTRUTTIVE - MANUFACTURING FEATURES Serbatoio olio Oil reservoir Leva di azionamento Operating lever Per l'ispezione del livello del fluido idraulico. For the inspection of the idraulic fluid level. È posizionabile in 4 punti su 180° per una maggiore comodità di lavoro. Per variare la posizione della leva, svitarla e riavvitarla nella sede desiderata. It can be placed in 4 positions within 180° for convenience of operation. To change position of the lever, unscrew and re-position at desired location. Il pannello di controllo The control panel 1 - Manometro. 2 - Regolatore di pressione...

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Montante a collo di cigno a bassa flessione, in acciaio Fe 430 B UNI 7070 con struttura monolitica. Monolithic, low flexion C-frame structure. Material: Fe 430 B UNI 7070 Monolithic. Ghiera di bloccaggio Locking ring Ghiera di regolazione Regulation ring Variazione luce lavoro Change of work height Regolazione Mechanical regulation La spalla e provvista di fori che consentono di abbassare il gruppo testa, riducendo la luce di lavoro (per le taglie 07, 15 e 30 con corsa totale 60 mm) The frame is provided with holes that allow to lower the power set, therefore to reduce the working height (for...

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SISTEMI DI CONTROLLO QUALITÀ - QUALITY CONTROL SYSTEMS CARATTERISTICHE DIMENSIONALI - DIMENSIONAL FEATURES Il concetto di base: MOP-A l’analisi della curva di lavoro The working curve is the graphic representation of the pressing process features. It is the result of the combination between values of A stroke and position, recorded during the pressing cycle. Checking the TAGLIA CORSA A Con cella di carico B curve features, we check directly the features ofload cell With the pressing process carried out. The process control systems allow a production with 226 156 constant quality. 60 07 105 100...

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Dimensioni speciali a richiesta - Special dimensions by request Sistema MOP-D Press-Right Press-Right system Press-Right è un’ apparecchiatura che permette il controllo della qualità sul 100% della produzione. Press-Right is an equipment that allows quality control on 100% of production. Spie di stato del Field Bus. 60 325 Field bus status lights. 100 327 Con cella di carico With load cell Retro del Pannello 60 15 The Back Panel 100 Connection to the external PLC is possible via PROFINET, Ethernet/IP, ModbusTCP *1 protocol. H It is designed for connection to a computer system for management,...

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SISTEMI DI CONTROLLO QUALITÀ - QUALITY CONTROL SYSTEMS CARATTERISTICHE DIMENSIONALI - DIMENSIONAL FEATURES Il concetto di base: MOP-A l’analisi della curva di lavoro The working curve is the graphic representation of the pressing process features. It is the result of the combination between values of A stroke and position, recorded during the pressing cycle. Checking the TAGLIA CORSA A Con cella di carico B curve features, we check directly the features ofload cell With the pressing process carried out. The process control systems allow a production with 226 156 constant quality. 60 07 105 100...

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Dimensioni speciali a richiesta - Special dimensions by request Sistema MOP-D Press-Right Press-Right system Press-Right è un’ apparecchiatura che permette il controllo della qualità sul 100% della produzione. Press-Right is an equipment that allows quality control on 100% of production. Spie di stato del Field Bus. 60 325 Field bus status lights. 100 327 Con cella di carico With load cell Retro del Pannello 60 15 The Back Panel 100 Connection to the external PLC is possible via PROFINET, Ethernet/IP, ModbusTCP *1 protocol. H It is designed for connection to a computer system for management,...

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I CATALOGHI DISPONIBILI: AVAILABLE CATALOGUES: Sistemi per il controllo del processo di pressatura Pressing process control systems Cilindri pneumoidraulici Pneumo-hydraulic cylinders Booster aria-olio Air-Oil booster Cilindri elettrici Electric cylinders Presse elettriche Electric presses ALFAMATIC srl 20034 S. Giorgio su Legnano (MI) - Italy Via Magenta 25 Tel. +39 0331.40.69.11 Fax +39 0331.40.69.70 E-mail: [email protected] Scansiona il QR Code e visita il nostro sito! Scan the QR Code and visit our website! Distributore - Distributor I dati tecnici e le immagini possono cambiare senza preavviso...

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