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Weighing systems UltraPure

Weighing systems UltraPure

Weighing systems UltraPure

Product catalog summary
Application
The Alfa Laval weighing system is designed for integration with Alfa Laval tank legs, providing high precision and non-impact weight measurement. It is ideal for tasks such as mixing, dosing, level, or batch operations.
Main Features
  • Robust and shockproof, tolerating up to 300% overload or side load.
  • Stainless steel load cells, hermetically sealed to IP68.
  • Designed for clean rooms with a hygienic design for sanitary installation.
  • Simple mechanical installation without mounting kits; pre-calibrated load cells.
  • Plug-and-play electrical installation with integrated diagnostic features.
  • ATEX certified for zone 1 and 2, with cable lengths up to 50 meters.
Standard Range
The system is available in three accuracy ranges: 2%, 0.1%, and 0.05%, with a measuring range from 0 to 32,000 kg. It includes load cells, modules, and electronic output modules with analog and digital outputs.
Working Principle
The system uses a patented capacitive measurement principle, making it highly resistant to overloads and shocks. The digital signal is transmitted via RS485 data on a coaxial cable, with calibration independent of cable length.
Technical Data
  • Measuring range: 230 to 32,000 kg.
  • Accuracy: 2%, 0.1%, 0.05% (option 0.025%).
  • Non-repeatability accuracy: 0.03% max.
  • Hysteresis: 0.02% max.
  • Compensated temperature range: -10 to 40 °C.
  • Overload capacity: 300% at 300 kg systems, 100% at 32,000 kg systems.
Mechanical Data
  • Load cell weight: 7 kg (Type TE67JJ, TE67JH, TE67JK), 2.1 kg (other types).
  • Materials: AISI 316 and 17-4 PH.
  • Operating temperature: Load cell range -10 to 60 °C, Electronics range -20 to 50 °C.
  • Protection class: Load cells IP68, Electronic modules IP20.
Certificates
  • ATEX Zone 1 and 2 - II 2G Eex ia IIC T6 (option).
  • CE marked.
  • Calibration certificate (option).
  • 3.1B certificate (option).
Electrical Data
Each load cell connects to a module, which connects to the output module. Setup is executed with a 6-digit LED display and pushbuttons. Power supply is 24 VDC (2A), with outputs of 4-20 mA, Profibus DP, and DeviceNet.
Selection Guide
To configure a weighing system, consider the number of tank legs, total weight, signal output, and application. Follow steps to determine the appropriate system based on weight and accuracy requirements.
Example
For a 3-legged tank weighing 4000 kg, multiply by a safety factor of 1.3 to get 5200 kg. Choose a system with a range of 0-6000 kg and an accuracy of 0.05%.
Contact Information
For more details, visit the Alfa Laval website at www.alfalaval.com.
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Catalog excerpts

Weighing systems UltraPure -1

. kyNon impact level and load measurement for your tank Alfa Laval Weighing Systems UltraPure . Application The Alfa Laval weighing system is designed to be integrated with Alfa Laval tanks legs and offers a high precision and non impact measurement of weight, ideal for mixing, dosing, level or batch tasks. Main features: - Robust and shockproof, can tolerate up to 300% overload or side load - Load cells are produced in stainless steel and hermitically sealed to IP68 - Designed for Clean rooms - Hygienic design for sanitary installation - Simple and fast mechanical installation without mounting kits - Load cells are pre-calibrated - Load cell calibration are independent of cable lenght - Simple electrical installation, plug and play - Integrated diagnostic feature for detailed diagnostic and surveillance of weighing system - Load cells are ATEX certified for zone 1 and 2 - Load cell cable lengths up to 50 mtr Standard range The Alfa Laval weighing system is a complete process solution offered for process weighing installation where level measurement, mixing, dosing or batching is required. The weighing solution is as standard delivered in three different accuracy ranges: 2%, 0,1% and 0,05% with a total measuring range from 0 to 32000 kg. Each weighing system consists of a number of load cells including load cell modules and an electronic output module. The output modules are available with both analog 4-20 mA and digital (Profibus DP and DeviceNet) outputs. For high hygienic demands the load cells are offered as electropolished and hermitically sealed to IP68 with laser welding. Alfa Laval offers an additional range of tank legs that fits to the load cells ensuring a robust and reliable connection between the tank and the load cells. In hazardous areas, Alfa Laval offers Load cells suited for installation in ATEX Zone 1 and 2. Working principle The Alfa Laval shockproof digital load cells are based on a patented capacitive measurement principle where a non-contacting capacitive sensor is mounted inside the load cell body. As the capacitive sensor is not in contact with the load cell body, the load cells are to a very high degree unaffected by overloads, sideloads, shocks and welding voltages. Therefore straightforward mechanical installation of the load cells can be done without expensive complicated mounting kits and overload protection devices. The electrical installation of the digital load cells is pure plug-and-play as the signal from the non-contacting capacitive sensor is directly converted, compensated and calibrated by a patented ASIC. The digital signal is transmitted as RS485 data on a low-cost RG-58 single wire coaxial cable which may be up to 50 meters long. The calibration of the digital load cells is independent of the load cell cable length.

 Open the catalog to page 1
Weighing systems UltraPure -2

Technical data Measuring range: . . . . . . . . . . . . . . .from 230 to 32000 kg depending on system selection. Accuracy: . . . . . . . . . . . . . . . . . . . .2%, 0.1%, 0.05% (option 0.025%) Non-Repeatability accuracy: . . . . . . . .0.03% max. Hysteresis: . . . . . . . . . . . . . . . . . . .0.02% max. Compensated temperature range: . . . .-10 to 40 °C Overload and side-overload : . . . . . . .300% at 300 kg capacity systems and 100 % at 32000t capacity Mechanical data Weight Loadcell Type TE67JJ, TE67JH TE67JK: . . . . . .7 kg. Other types: . . . . . . . . . . . . . . . . . .2.1 kg Electronicmodules:...

 Open the catalog to page 2
Weighing systems UltraPure -4

+0 -0,5 4 3 60 1 2 3 ø 30 ø 24 ø 100 ø 80 1,5 TD530-009 +0 -0,5 ø 24 ø 30 min ø 40 60 1 2 3 4 5 ø100 3 ø 80 5 1.5 TD530-010 Exampel: Installation of load cell integrated with tank leg Exampel: Installation of load cell with bracket lugs Selection guide When configuring a weighing system you need the following information: - Number of tank legs - Total weight of tank incl. product in kg - Signal output - Application (eg. dosing weighing, level measurement) With this information the below steps will guide you to the right solution; Step 1: For 3 legged tanks multiply total weight of tank inclusive...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.