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Toftejorg Sanitary Rotacheck

Toftejorg Sanitary Rotacheck

Toftejorg Sanitary Rotacheck

Product catalog summary
Overview
The Toftejorg Sanitary Rotacheck is a tool designed to enhance quality assurance in tank cleaning by electronically verifying the 3D impact coverage of Toftejorg rotary jet heads. It is suitable for industries requiring high verification standards, such as pharmaceuticals and food and beverage.

Application
The system is used wherever rotary jet heads are employed for tank cleaning. It provides audible, visual, or integrated signals into process control systems to confirm cleaning coverage.

Working Principle
The Rotacheck sensor detects the sweep and impact of fluid jets during the cleaning cycle, verifying satisfactory operation by adjusting to tank pressure.

Cleaning Pattern
The system confirms the completion of cleaning cycles by verifying the cleaning pattern achieved by the rotary jet head.

Standard Design
The system includes a welding adaptor for sanitary installation, cables for relay connection, and ATEX-approved sensors and relays for installation in hazardous zones.

Materials
The sensor and diaphragm are made of 316L stainless steel, with an option for Hastelloy.

Technical Data
  • Pressure: 0.1 - 2 bar (1.5 - 29 psi)
  • Max. overload pressure: 15 bar (217 psi)
  • Max. repetition frequency: 2 Hz
  • Operating temperature: -20 to 85 °C (-4° to 185°F)
  • Enclosure: IP 67

Universal Relay Unit Technical Data
  • Supply Voltage: 24 - 115 - 230 V AC, 50 - 60 Hz
  • Power consumption: Max. 4 VA
  • Enclosure: IP 54
  • Operating temperature: -20° to 85°C (-4° to 185°F)

EX-Approval Conditions
The Universal Relay must be placed outside hazardous areas, and the supply voltage must not exceed 250 VAC. The sensor electronics are connected to the housing for EMC regulations.

Ordering Information
Specify the type of cleaning head and confirm application suitability when ordering.

Contact Information
For updated contact details, visit Alfa Laval's website at www.alfalaval.com.
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Catalog excerpts

Toftejorg Sanitary Rotacheck-1

. kyVerification of Functionality and Coverage Toftejorg Sanitary Rotacheck . Application Toftejorg Sanitary Rotacheck represents an important tool for increasing quality assurance in tank cleaning, since it provides an electronic means of verifying the 3D impact coverage of the Toftejorg rotary jet head. The system is appropriate wherever rotary jet heads are employed in cleaning tanks. The signal generated by the system can be audible, visual or integrated into the customer’s process control specification. Toftejorg Sanitary Rotacheck is particularly suited to industries where improved verification standards are required, e.g., PAT for pharmaceutical industry, food and beverage industries. Working principle The Toftejorg Sanitary Rotacheck sensor is precisely installed to detect the sweep and impact of fluid jets released as the rotary jet head performs its cleaning cycle. From the geared operation of the cleaning device, and by receiving the impact force from the jets, the sensor provides verification of satisfactory operation. The Rotacheck Sensor System is self adjusted according to the tank pressure. Cleaning Pattern First cycle Full pattern The above shows the cleaning pattern achieved by a Toftejorg rotary jet head. Toftejorg Sanitary Rotacheck enables the user to confirm that this operation has taken place on individual tank cleaning cycles. Standard Design Welding adaptor for sanitary installation. 2 and 10 m (6 and 32 ft) cable for relay connection. Rotacheck Sensor, ATEX approved, Category 1/2 for installation in zone 0/1 and 20/21. Relay, ATEX approved, Category 2 for installation in zone 1/21. Materials Sensor and diaphragm 316L (UNS S31603). Option: Hastelloy Technical Data Pressure: . . . . . . . . . . . . . . . . . . . .0.1 - 2 bar (1.5 - 29 psi) Max. overload pressure: . . . . . . . . . .15 bar (217 psi) Max. repetition frequency: . . . . . . . . .For sensor function 2 Hz Duration of electrical pulse: . . . . . . . . .Min. 1.0 sec. Mounting: . . . . . . . . . . . . . . . . . . . .By clamping into thewelding adapter or clamped directly on the Toftejorg SaniJet 20 Sensor cable: . . . . . . . . . . . . . . . . .2m/ 10m(6 ft / 32 ft) cable, Ø6 mm (0.24 inch), PVC, 2 x 0.75 mm2 shielded Operating temperature: . . . . . . . . . . .-20 to 85 °C (-4° to 185°F) Temperature on diaphragm: . . . . . . . .Max. medium 140 °C (284°F) Enclosure: . . . . . . . . . . . . . . . . . . . .IP 67 Electromagnetic Noise: . . . . . . . . . . .Tested and approved according to EU EMC directive Certificate 2.2 - 3.1.B - ATEX

 Open the catalog to page 1
Toftejorg Sanitary Rotacheck-2

Universal Relay Unit Technical data Supply Voltage: . . . . . . . . . . . . . . . .24 - 115 - 230 V AC * 50 - 60 Hz Power consumption: . . . . . . . . . . . . .Max. 4 VA Enclosure: . . . . . . . . . . . . . . . . . . . .IP 54 Weight: . . . . . . . . . . . . . . . . . . . . .550 g (1.21 lb) Mounting . . . . . . . . . . . . . . . . . . . .By clipping onto a 35 mm standard rail to DIN/EN 50022 or by screw fixing Operating temperature: . . . . . . . . . . .-20° to 85°C (-4° to 185°F) Max. external load, relay: . . . . . . . . . .250 V, 2A AC PLC output: . . . . . . . . . . . . . . . . . .24 V DC,max....

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.