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PX 95EX Disc stack centrifuge

PX 95EX Disc stack centrifuge

PX 95EX Disc stack centrifuge

Product catalog summary
Introduction
The PX 95EX is a high-capacity disc stack centrifuge designed by Alfa Laval for refining vegetable and animal oils. It incorporates modern advancements in materials, mechanical design, and fluid dynamics, and is suitable for use in hazardous areas.

Applications
This centrifuge is used for continuous processes such as degumming, neutralizing, dewaxing, and washing of fatty oils including vegetable oils, lard, tallow, and fish oil.

Performance
The PX 95EX has a nominal capacity of 34,000 kg/h for degumming, neutralization, and washing, and 17,000 kg/h for dewaxing. Actual throughput may vary based on the type of oil or fat.

Design and Features
The centrifuge features a frame with a base containing essential components like a horizontal drive shaft and lubricating oil bath. It has a solids ejecting disc bowl with an automatic hydraulic system for sludge discharge. The machine is designed for areas with rare explosion hazards and uses a flameproof electric motor.

The PX 95EX employs a semi-hermetic design with a bottom-fed inlet for gentle acceleration of feedstock. It has open outlets for reduced pressure drop and low feed-pressure requirements. The separation interface can be adjusted during operation for optimal separation.

Standard Equipment
Each unit includes a control unit, flameproof motor, inlet and outlet connections, auxiliary equipment, spare parts kit, and tools.

Operating Principles
Oil is fed into the separator bowl, where heavy and light phases are separated. The heavy phase is pumped out, while sludge is collected and discharged automatically.

Utilities Consumption
Maximum electric power consumption is 37 kW, with specific requirements for operating liquid, cooling water, sealing liquid, and flushing liquid.

Technical Specifications
The centrifuge has a maximum throughput capacity of 45 m3/h, a bowl speed of 4,300 rpm, and a sound pressure level of 78 dB(A). It requires an overhead hoist with a minimum lifting capacity of 1,200 kg.

Material Data
Key components are made from stainless steel, with gaskets and O-rings made from nitrile rubber.

Shipping Data
The separator, including the bowl and motor, weighs approximately 2,620 kg, with a gross weight of 3,145 kg and a volume of 5.4 m3.

Dimensions
The machine has specific dimensions, including a minimum height of 2952 mm.
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Catalog excerpts

PX 95EX Disc stack centrifuge-1

High-capacity disc stack centrifuge for fats and oils refining PX 95EX The Alfa Laval range of centrifuges for the vegetable and animal oils refining industries is continuously modernized to incorporate the advantages of current developments in materials, mechanical design and fluid dynamics. The PX 95EX is the second-largest machine in this range of centrifuges and is designed for use in hazardous areas. Applications Continuous degumming, neutralizing, dewaxing, and washing of fatty oils, such as vegetable oils, lard, tallow and fish oil. Performance The table below shows nominal capacities. Actual throughputs vary according to the type of oil and fat to be treated. Degumming, neutralization, washing 34,000 kg/h Dewaxing 17,000 kg/h Standard design The machine consists of a frame with a base that contains a horizontal drive shaft, worm gear, lubricating oil bath, and hollow vertical bowl spindle. The bowl is fixed on top of the spindle, inside the space formed by the upper part of the frame, the solids collecting cover, and the frame hood. The hood carries the liquid discharge system. All parts in contact with the process liquid are made of stainless steel. The bowl is of the solids ejecting disc type, with an automatic hydraulic operating system for “shooting”. The flameproof standard electric motor is suitable for variable frequency drive. The machine is designed for use in areas where an explosion hazard normally does not occur, but - if it does - only rarely and for a short period of time. The process medium must not be flammable. Design features The PX 95EX is based on a unique, semi-hermetic design concept. The hermetic, bottom-fed inlet ensures a gentle, non-destructive acceleration of the feedstock up to full bowl speed. The flow area for the feedstock has been increased to minimize inlet pressure drop. The outlets on the heavy and light phases are open, reducing the pressure drop across the separator. The feed-pressure requirement of the machine is therefore low. PX 95EX complete with motor The outlets are equipped with stationary paring devices for removal of the different phases. The paring disc on the light phase is fixed, while the paring tubes on the heavy phase are adjustable. By adjusting a positioner on the heavy phase outlet, the operator can reduce or enlarge the paring diameter of the paring tubes. This patented innovation makes it possible to adjust the position of the separation interface during operation, facilitating optimal separation. With the working environment in mind, the PX 95EX is designed to operate at low noise levels. This is achieved by means of a rubber-damped bearing assembly, jacketed frame and an outer bowl design engineered for low wind noise. Standard equipment Each PX 95EX comes complete with control unit, flameproof electric motor, inlet and outlet connections, auxiliary equipment, a spare parts kit and a set of tools.

 Open the catalog to page 1
PX 95EX Disc stack centrifuge-2

Operating principles The oil to be separated is fed (1) into the separator bowl from the bottom through a hollow spindle (2), and enters the disc stack (3). The heavy phase and heavy sludge are forced towards the periphery of the bowl, while the light phase flows towards the centre of the bowl, from where it is pumped out (4) for further processing. The heavy phase is led over a top disc (5) into a chamber where an adjustable paring device pumps it out of the separator (6). Sludge collects in the sludge space (7) and is discharged intermittently and automatically. The discharge is achieved by...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.