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PX 110 Disc stack centrifuge

PX 110 Disc stack centrifuge

PX 110 Disc stack centrifuge

Product catalog summary
Introduction
The PX 110 is the largest centrifuge in Alfa Laval's range for refining vegetable and animal oils. It incorporates modern advancements in materials, mechanical design, and fluid dynamics.

Applications
The centrifuge is used for continuous degumming, neutralizing, dewaxing, and washing of fatty oils, including vegetable oils, lard, tallow, and fish oil.

Performance
Nominal capacities vary by oil type: 54,000 kg/h for degumming, neutralization, and washing; 25,000 kg/h for dewaxing.

Standard Design
The PX 110 features a frame with a base containing a horizontal drive shaft, worm gear, lubricating oil bath, and hollow vertical bowl spindle. The bowl is a solids ejecting disc type with an automatic hydraulic system for sludge discharge. All parts in contact with process liquids are stainless steel.

Design Features
The semi-hermetic design ensures gentle acceleration of feedstock. The machine has low feed-pressure requirements and operates at low noise levels due to a rubber-damped bearing assembly and jacketed frame.

Standard Equipment
Each unit includes a control unit, electric motor, inlet and outlet connections, auxiliary equipment, a spare parts kit, and tools.

Operating Principles
Oil is fed into the separator bowl, where heavy sludge moves to the periphery and light phase flows to the center. Sludge is discharged automatically via a hydraulic system.

Utilities Consumption
Max electric power: 45 kW; Operating liquid during discharge: 10 l/h; Cooling water: 300 l/h (jacket), 80 l/h (oil); Sealing liquid: 100 l/h; Flushing liquid per discharge: 25–30 l.

Technical Specifications
Max throughput: 85 m3/h; Bowl speed: 4,800 rpm; Bowl volume: 66 l; Sludge space: 17 l; Motor speed: 2,100 rpm; Motor power: 45 kW; Sound pressure level: 80 dB (A).

Material Data
Bowl body, hood, and lock ring: stainless steel 1.4418 UNS; Frame top part and hood: stainless steel 1.4401 UNS 31600; Frame bottom part: grey cast iron clad with stainless steel 1.4301 UNS 30400; Gaskets and O-rings: nitrile rubber.

Shipping Data
Approximate weight: Separator incl. bowl and motor: 2,505 kg; Bowl: 1,050 kg; Gross weight: 2,990 kg; Volume: 5.4 m3.

Dimensions
Height: 2952 mm; Width: 2050 mm; Depth: 1234 mm; Minimum overhead hoist lifting capacity: 1,200 kg.
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Catalog excerpts

PX 110 Disc stack centrifuge-1

High-capacity disc stack centrifuge for fats and oils refining PX 110 The Alfa Laval range of centrifuges for the vegetable and animal oils refining industries is continuously modernized to incorporate the advantages of current developments in mater-ials, mechanical design and fluid dynamics. The PX 110 is the largest machine in this range of centrifuges. Applications Continuous degumming, neutralizing, dewaxing, and washing of fatty oils, such as vegetable oils, lard, tallow and fish oil. Performance The table below shows nominal capacities. Actual throughputs vary according to the type of oil and fat to be treated. Degumming, neutralization, washing 54,000 kg/h Dewaxing 25,000 kg/h Standard design The machine consists of a frame with a base that contains a horizontal drive shaft, worm gear, lubricating oil bath, and hollow vertical bowl spindle. The bowl is fixed on top of the spindle, inside the space formed by the upper part of the frame, the solids collecting cover, and the frame hood. The hood carries the liquid discharge system. All parts in contact with the process liquid are made of stain-less steel. The bowl is of the solids ejecting disc type, with an automatic hydraulic operating system for “shooting”. The standard elec-tric motor is suitable for variable frequency drive. Design features The PX 110 is based on a unique, semi-hermetic design concept. The hermetic, bottom-fed inlet ensures a gentle, non-destructive acceleration of the feedstock up to full bowl speed. The flow area for the feedstock has been increased to minimize inlet pressure drop. The outlets on the heavy and light phases are open, reducing the pressure drop across the separator. The feed-pressure requirement of the machine is therefore low. The outlets are equipped with stationary paring devices for removal of the different phases. The paring disc on the light phase is fixed, while the paring tubes on the heavy phase are adjustable. PX 110 complete with motorBy adjusting a positioner on the heavy phase outlet, the operator can reduce or enlarge the paring diameter of the paring tubes. This patented innovation makes it possible to adjust the position of the separation interface during opera-tion, facilitating optimal separation. With the working environment in mind, the PX 110 is designed to operate at low noise levels. This is achieved by means of a rubber-damped bearing assembly, jacketed frame and an outer bowl design engineered for low wind noise. Standard equipment Each PX 110 comes complete with control unit, electric motor, inlet and outlet connections, auxiliary equipment, a spare parts kit and a set of tools.

 Open the catalog to page 1
PX 110 Disc stack centrifuge-2

Operating principles The oil to be separated is fed (1) into the separator bowl from the bottom through a hollow spindle (2), and enters the disc stack (3). The heavy phase and heavy sludge are forced towards the periphery of the bowl, while the light phase flows towards the centre of the bowl, from where it is pumped out (4) for further processing. The heavy phase is led over a top disc (5) into a chamber where an adjustable paring device pumps it out of the separator (6). Sludge collects in the sludge space (7) and is discharged intermittently and auto-matically. The discharge is achieved by...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.