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MBUX 420 - Nozzle separator for hygienic, pressurised recovery of microorganisms

MBUX 420 - Nozzle separator for hygienic, pressurised recovery of microorganisms

MBUX 420 - Nozzle separator for hygienic, pressurised recovery of microorganisms

Product catalog summary
Overview: The MBUX 420 is a nozzle separator designed by Alfa Laval for the hygienic and pressurized recovery of microorganisms, particularly yeast and other microorganisms from fermentation broths. It is used in chemical and pharmaceutical industries and for yeast extract production.
Specifications: The centrifuge features a bowl body made of Super Duplex stainless steel for enhanced strength and corrosion resistance. It operates with a maximum throughput capacity of 100 m3/h and a solids handling capacity of 45 m3/h. The feed temperature range is 0–100°C, with a required feed inlet pressure of up to 50 kPa. The centrifuge operates at a bowl speed of 3,740 rpm and requires a motor power of 90/135 kW.
Special Features: The MBUX 420 includes patented self-regulating vortex nozzles that maintain a high concentration of discharged solids, even with fluctuations in feed flow or concentration. Both light and heavy phases are discharged under pressure, preventing foaming and simplifying installation. The centrifuge is equipped with automated Cleaning In Place (CIP) at full speed, and the frame hood and solids receptacle are jacketed for cooling water circulation to reduce noise.
Operating Principles: Separation occurs in a disc-type bowl with concentrate tubes and vortex nozzles. The heavy solids phase is moved outward by centrifugal force into solids pockets and then through concentrate tubes and vortex nozzles into the paring tube chamber. The clarified liquid phase is displaced towards the center and discharged under pressure.
Utilities Consumption: The centrifuge consumes a maximum of 100 kW of electric power, with operating and sealing water usage between 150–300 dm3/h, and safety water usage between 2–50 m3/h. Flushing liquid consumption during CIP is 600 l/h.
Material Data: The bowl body is made of stainless steel 1.4501 UNS S32760, while the bowl hood and lock ring are made of stainless steel 1.4462 UNS S31803. The frame lower part is made of grey cast iron, and the upper part and hood are made of stainless steel 1.4401 UNS 31600. Gaskets and O-rings are made of nitrile rubber or food-grade EPDM.
Additional Information: The centrifuge is equipped with speed and vibration sensors, and the anchoring feet have vibration dampers. It is driven by a belt with a flange-mounted controlled torque motor, pre-mounted at the factory to eliminate the need for on-site alignment. The sound pressure level is 92 dB(A), and the overhead hoist lifting capacity is 3,500 kg.
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Catalog excerpts

MBUX 420 - Nozzle separator for hygienic, pressurised recovery of microorganisms-1

Nozzle separator for hygienic, pressurised recovery of microorganisms MBUX 420 The Alfa Laval centrifuges for recovery of yeast and other microorganisms take advantage of the fact that the slurry of concentrated solids is pseudo-plastic and flows easily in the bowl against the centrifugal force. This means that the recovered solids can be obtained with a low demand on energy in a closed system under pressure. Therefore, the hygienic conditions are very good, further improved by a full-speed CIP procedure. The MBUX 420 has a bowl body in Super Duplex stainless steel, for added strength and corrosion resistance. Applications The solids discharging nozzle centrifuge type MBUX 420 is designed for separation of micro-organisms from fermentation broths, e.g. in chemical and pharmaceutical industries, and for yeast extract production. Special features With the patented Alfa Laval self regulating vortex nozzles the concentration of discharged solids phase can be kept at a high and even level irrespective of fluctuations in the feed flow or feed concentration. The centrifuge can thus be operated closer to the clogging point without increasing the risk of clogging. The light and heavy phase are both discharged under pressure which prevents foaming and simplifies installation by eliminating pump systems and improves the hygiene. Solids pockets in the bowl guide the solids to the concentrate tubes, preventing accumulation of firmly packed solids and making separation and Cleaning In Place (CIP) easier and more effective. Automated CIP at full speed. Frame hood and solids receptacle are jacketed for circulation of cooling water, which also reduce the noise level. Frame hood is fitted with a spray nozzle for washing the outside of the bowl. A rotating liquid seal below the bowl seals off the bowl casing from the drive system. MBUX 420 Standard design The MBUX 420 has all liquid-wetted parts in high-grade stainless steel and rubber sealings food approved EPDM or nitrile rubber. Connections for inlet, centrifugate and concentrate are hygienic screw couplings. The separator is equipped with speed and vibration sensors. The anchoring feet are equipped with vibration dampers. The MBUX 420 is driven via a belt by a flange-mounted controlled torque motor. The separator is delivered with the motor pre-mounted at the factory so there is no need for alignment on site.

 Open the catalog to page 1
MBUX 420 - Nozzle separator for hygienic, pressurised recovery of microorganisms-2

Operating principles Separation takes place in the disc type bowl which is equipped with concentrate tubes and vortex nozzles. The heavy solids phase is moved outwards by the centrifugal force in to the solids pockets at the bowl periphery and from there through concentrate tubes (1) and internal vortex nozzles (2) into the paring tube chamber, where the concentrate is skimmed off by the paring tube (3) and discharged under pressure. The clarified liquid phase is displaced towards to the centre through the disc stack (4). This phase is then discharged under pressure by means of a built in paring...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.