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Alfa Laval Vortex Bulk Booster

Alfa Laval Vortex Bulk Booster

Alfa Laval Vortex Bulk Booster

Product catalog summary
Introduction
The Alfa Laval Vortex Bulk Booster is designed to enhance the efficiency of dense phase pneumatic transfer systems by maintaining consistent air pressure throughout the transfer line. This ensures high transfer rates of bulk powders by introducing additional air pressure in areas of significant pressure loss.

Application
This high-performance booster is suitable for various industrial applications, including oil & gas drilling, chemical processing, and manufacturing. It is particularly effective in maintaining constant conveying pressure and enhancing bulk material transfer rates.

Benefits
  • Maintains conveyance rates over long distances
  • Simple and robust design with no moving parts
  • Low maintenance with easily replaceable internals
  • Easy installation into existing systems

Standard Design
The booster is available in two models: the Inline Model BI6000 and the Elbow Model BE6000. Both models feature a stainless steel body with grooved end pipe connections and are equipped with specialized nozzle inserts for air injection.

Working Principle
The booster operates by using motive air from a compressor or blower to create a partial vacuum, which helps to draw bulk material through the transfer line. The added air increases downstream pressure, facilitating high-rate material flow.

Technical Data
  • Model BI6000: 152 mm grooved end pipe, 26 mm air connection, 21 kg weight
  • Model BE6000: 152 mm grooved end pipe, 76 mm air connection, 29.5 kg weight
  • Body Material: 304 stainless steel
  • Design Temperature: -28.8°C to 57°C

Dimensional Drawings
  • Model BI6000: W1 309 mm, W2 67 mm
  • Model BE6000: H1 298 mm, H2 298 mm, H3 135 mm, W1 473 mm, W2 368 mm

Legal Notice
This document is owned by Alfa Laval Corporate AB and is protected by intellectual property laws. Unauthorized reproduction or transmission is prohibited.
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Catalog excerpts

Alfa Laval Vortex Bulk Booster-1

Alfa Laval Vortex Bulk BoosterHigh performance pneumatic conveying line booster Introduction Dense phase pneumatic transfer is a safe, efficient method of moving large volumes of dry bulk materials and powders. In a basic dense phase pneumatic transport application, air pressure is built up inside of a bulk storage silo and the accumulated energy is used to push bulk powder through transfer piping to a vented receiving vessel. As the air and powder move through the transfer piping, the air pressure gradually bleeds off as the air expands. When this happens, the air begins moving at higher velocities, and the powder transfer rate decreases. In order to maintain high powder transfer rates, more air pressure needs to be introduced into the transfer piping in the zones of greatest estimated pressure loss to keep the air pressure close to constant from the beginning to the end of the transfer line. The Alfa Laval Vortex Bulk Booster is a simple solution for increasing the transfer rates of bulk powders through the guided injection of air into bulk pneumatic transfer lines. Application The Alfa Laval Vortex Bulk Booster is a high performance pneumatic conveying line booster that is used to maintain constant conveying pressure within bulk transport lines and enhance the rate of transfer of bulk materials. It can be used in any high rate, industrial bulk conveyance application and has been successfully applied industries such as oil & gas drilling, chemical processing, manufacturing, and many more. Benefits • Maintains bulk conveyance rates over long distances • Simple, robust design, no moving parts • Low maintenance with easy to replace internals • Easy installation into existing transfer piping Standard Design The Alfa Laval Vortex Bulk Booster is offered in two styles. The Bulk Booster Inline, Model BI6000, consists of a stainless steel body with grooved end pipe connections, two pipe couplings, and a 25 mm (1 inch) air inlet. The body houses two specially made nozzle inserts constructed of UHMW polyethylene. The Bulk Booster Elbow, Model BE6000, also consists of a stainless steel body with grooved end pipe connections and two 152 mm (6 in) couplings, but features a 76 mm (3 in) port on the outer radius of the elbow with a grooved end pipe connection, coupling, and molded polyurethane Lobestar Mixing Nozzle® insert where motive air is injected. Working Principle The Alfa Laval Vortex Bulk Booster is installed in the transfer line of a positive, dilute-phase conveying system. Motive air from an air compressor or blower is supplied to the motive air inlet of the Bulk Booster. When the motive air passes through the nozzle gap of the Bulk Booster, the resulting velocity increase generates a partial vacuum that works to suck the upstream bulk material through the transfer line, and the added air elevates the conveying pressure in the downstream line, which pushes the bulk material along and keeps it flowing through the line at high rates.

 Open the catalog to page 1
Alfa Laval Vortex Bulk Booster-2

Model Number Transfer line connections Motive air connections Body Material Insert Material Gaskets Weight Design Temperature 152 mm (6 in) grooved end pipe 26 mm (1 in) female NPT 304 stainless steel UHMW polyethylene Buna 21 kg (46 lbs) -28.8°C to 57°C (-20°F to 135°F) 152 mm (6 in) grooved end pipe 76 mm ( 3 in) grooved end pipe 304 stainless steel Molded polyurethane Buna 29.5 kg (65 lbs) -28.8°C to 57°C (-20°F to 135°F)

 Open the catalog to page 2
Alfa Laval Vortex Bulk Booster-3

This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission or authorized by Alfa Laval Corporate AB. Alfa Laval Corporate AB will enforce...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.