Vacuum Turbine Blade Coating
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Catalog excerpts

Vacuum Turbine Blade Coating - 1

High Tech is our Business Turbine Blade Coating EB/PVD Production Systems

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Vacuum Turbine Blade Coating - 2

EB/PVD Production Process Electron Beam Physical Vapour Deposition (EB/PVD) of Thermal Barrier Coatings (TBC) The EB/PVD process is exclusively approved in aerospace because of its unique structure TBC absorb high thermal stress and enable higher turbine operating temperatures OO Reduced fuel consumption OO Higher efficiency OO Longer turbine life-time EB/PVD produces superior coating quality thanks to OO Homogeneous cloud of vapour responsible for OO Controlled thickness distribution of layers with OO Superior dendritic structure and OO Firmly anchored roots and OO Smooth surface...

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Vacuum Turbine Blade Coating - 3

High Volume Production Systems XXL Coater Throughput of turbine blades up to 200.000 pcs/p.a. coated with YSZ* *Yttria Stabilized Zirkonia The SL XXL Coater with 1 Feeder The DL XXL Coater with 2 Feeders The DTL XXL Coater with 4 Feeders The starting model into mass production with pilot size capacity Production system with two loading stations and medium size capacity The top model of the XXL product line Large chamber volume and bigger gate valves enable OO Coating of bigger parts OO Handling of 4 axes in 1 feeder OO Embedded are 40 years of experience and dozens of references OO Coating...

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Vacuum Turbine Blade Coating - 4

Pilot, Repair and R&D System The New SMART Coater The new SMART Coater – Proven components Based on ALD´s approved standard and XXL concepts the new SMART Coater incorporates their proven components OO highly reliable EB guns OO vapour cloud management OO controlled part movements OO sophisticated quality control Further options OO Short campaign times and OO Small investment costs OO High part flexibility OO Small floor space requirements/ no pit OO One man operation and service OO Small volumes OO 2 layer coating systems (2 crucibles) OO Multi layer coating systems (special crucible) OO...

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Vacuum Turbine Blade Coating - 5

EB/PVD Systems from ALD ALD – Solution provider with market leading EB/PVD technology n First EB/PVD system introduced already in the 1960‘s n Dozens of systems are installed in the field n ALD offers a complete model range n From XXL Coater for mass production n Up to SMART Coater for repair/ R&D/ pilot production Market leading technology features of ALD´s EB/PVD systems Corporate features of ALD´s EB/PVD systems 1 High coating quality by fully reproducible control over vapour cloud and parts movements Heating with advanced graphite heater Shortest down time by fast evacuating/venting...

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Vacuum Turbine Blade Coating - 6

Typical Technical Parameters Total evaporation power installed: SMART COATER 1 EB-Gun 250 kW 2 EB-Guns, 500 kW total < ± 10 % of the average deposited thickness for planar panels over the length of the coating area lypiCal DimenSIOnS voltage supply unit) Width, approx.: Length, approx.: Height, approx.: Weight, approx.: Installed Power: Cooling water: SMART COATER ALD Vacuum Technologies GmbH e-mail: info@ald-vt.de Internet: www.ald-vt.de Rm. 1102, South Office Tower Hong Kong Plaza e-mail: ald@ald-vt.cn ALD Thermo Technologies Far East 10F. Shinjuku Nomura Bldg. e-mail:...

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