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SynroTherm

SynroTherm
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SynroTherm

Product catalog summary
Introduction
ALD Vacuum Technologies is a leading manufacturer in vacuum technology, providing innovative solutions in vacuum metallurgy and heat treatment. The company emphasizes high-tech products and services, offering extensive support through a global network.

Service and Technology
ALD offers comprehensive services including spare parts supply, maintenance, modernization, and integration of new processes. The company is committed to ecological advancements, focusing on resource conservation and environmental protection.

Historical Background
ALD's roots trace back to pioneers in vacuum technology, Ernst Leybold and Wilhelm Carl Heraeus. Today, ALD is part of the AMG Advanced Metallurgical Group and leads in vacuum heat treatment technology.

Vacuum Heat Treatment
Vacuum heat treatment prevents oxidation and uses low-pressure carburization with acetylene for case hardening. This process results in clean, distortion-free parts.

SyncroTherm® System
The SyncroTherm® module integrates heat treatment into production lines, enabling a one-piece-flow principle. This system enhances efficiency, reduces cycle times, and ensures reproducible results.

Process Overview
The system features a cold loading area and multiple hot zones for treatment. Parts are carburized and quenched in a vacuum environment, ensuring uniform treatment and minimal distortion.

Control and Operation
The SyncroTherm® module is equipped with a user-friendly control system for monitoring and documenting processes. It supports recipe management, data backup, and alarm management.

Service and Support
ALD provides 24/7 service with a global network of specialists. Services include repairs, preventive maintenance, and operator training.

Environmental and Quality Benefits
The system offers environmental benefits such as low energy consumption and no CO2 emissions. It ensures high-quality production with reduced distortion and complete quality documentation.

Technical Specifications
The SyncroTherm® module can be customized to production needs, with specific dimensions, weight limits, and temperature capabilities.

Contact Information
For more information, contact ALD Vacuum Technologies GmbH in Germany or visit their website for representative offices worldwide.
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Catalog excerpts

SynroTherm-1

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:11.00pt "Arial", sans-serif; } .font1 { font:24.00pt "Arial", sans-serif; } .font2 { font:26.00pt "Arial", sans-serif; } .font3 { font:29.00pt "Arial", sans-serif; } .font4 { font:55.00pt "Arial", sans-serif; } .font5 { font:93.00pt "Arial", sans-serif; } Th* Solution ALD Vacuum Technologies ciId High Tech is our Business SyncroTherm One-Piece-Flow-principle in heat treatment 5

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SynroTherm-2

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:10.00pt "Arial", sans-serif; } .font1 { font:11.00pt "Arial", sans-serif; } .font2 { font:13.00pt "Arial", sans-serif; } .font3 { font:20.00pt "Arial", sans-serif; } .font4 { font:26.00pt "Arial", sans-serif; } .font5 { font:62.00pt "Impact", sans-serif; } gId High tech is our business ALD is a brand name associated world-wide with innova-tive vacuum technology at the highest level. As one of the leading manufacturera of vacuum plants and vacuum pro-cess technology we supply ail areas of vacuum metallurgy and vacuum...

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SynroTherm-3

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:13.00pt "Arial", sans-serif; } .font1 { font:20.00pt "Arial", sans-serif; } .font2 { font:26.00pt "Arial", sans-serif; } .font3 { font:28.00pt "Arial", sans-serif; } Eff iciency which pays off ALD Vacuum Technologies can look back on more than 40 years of exprience in the production of vacuum heat treatment plants. Now, for the first time, heat treatment can be integrated directly into the mechanical production line because of the latest development, vacuum heat treatment module, type SyncroTherm®. Vacuum New Reproducible...

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SynroTherm-4

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:20.00pt "Arial", sans-serif; } Increasing demands on transmission manufacturing and costs require new solutions for a more efficient production. The heat treatment module SyncroTherm® provides the means to optimize the process chain. The continuous pice flow leads to a more effective and ecological production -and improves quality.

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SynroTherm-5

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:9.00pt "Arial", sans-serif; } .font1 { font:11.00pt "Arial", sans-serif; } .font2 { font:13.00pt "Arial", sans-serif; } .font3 { font:15.00pt "Arial", sans-serif; } .font4 { font:16.50pt "Arial", sans-serif; } .font5 { font:18.00pt "Arial", sans-serif; } .font6 { font:20.00pt "Arial", sans-serif; } .font7 { font:28.00pt "Arial", sans-serif; } .font8 { font:55.00pt "Trebuchet MS", sans-serif; } The One-Piece-Flow-Principle According to the one-piece-f low-principle. the heat treatment of large batches is converted to...

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SynroTherm-6

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:11.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:13.00pt "Franklin Gothic Medium", sans-serif; } .font2 { font:15.00pt "Franklin Gothic Medium", sans-serif; } .font3 { font:20.00pt "Franklin Gothic Medium", sans-serif; } .font4 { font:30.00pt "Franklin Gothic Medium", sans-serif; } .font5 { font:73.00pt "Franklin Gothic Medium", sans-serif; } .font6 { font:13.00pt "Tahoma", sans-serif; } .font7 { font:19.00pt "Tahoma", sans-serif; } .font8 { font:20.00pt "Tahoma", sans-serif; } gId Everything under control...

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SynroTherm-7

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:15.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:20.00pt "Franklin Gothic Medium", sans-serif; } .font2 { font:30.00pt "Franklin Gothic Medium", sans-serif; } .font3 { font:20.00pt "Tahoma", sans-serif; } Service for twenty-four-seven opration The customer's satisfaction is our highest priority. Therefore, we have set high quality standards for ourselves. In addition to technical expertise, reliability, flexibility and highest quality, ALD is offering high service availability, creating a real added value....

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SynroTherm-8

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:15.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:21.00pt "Franklin Gothic Medium", sans-serif; } .font2 { font:28.00pt "Franklin Gothic Medium", sans-serif; } .font3 { font:30.00pt "Franklin Gothic Medium", sans-serif; } .font4 { font:20.00pt "Tahoma", sans-serif; } Advantages at a glance The vacuum heat treatment module ALD SyncroTherm® opens up entirely new perspectives for a more effective and conomie production of high-quality parts. Ttiis new and unique technology improves productivity and treatmen...

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SynroTherm-9

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:14.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:15.00pt "Franklin Gothic Medium", sans-serif; } .font2 { font:20.00pt "Franklin Gothic Medium", sans-serif; } .font3 { font:28.00pt "Franklin Gothic Medium", sans-serif; } The vacuum heat treatment module ALD SyncroTherm® can be precisely customizedto production requirements. The most important technical data is listed as follows: Charge dimensions Length 600 mm Width 500 mm Height 150 mm (including workpiece carrier) Charge weight Max. 50 kg (including...

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SynroTherm-10

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:13.00pt "Arial", sans-serif; } ALD Vacuum Technologies GmbH Wilhelm-Rohn-Strasse 35 63450 Hanau, GERMANY Phone +49 (0) 6181 307-0 Fax+49 {0)6181 307-3260 E-Mail [email protected] ALD Vacuum Technologies GmbH is represented in various counlries Worldwide. Internet www.ald-vt.com You can find your conesponding reprsentative office at www.ald-vtcom.

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All ALD catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.