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Plasma Arc Melting

Plasma Arc Melting

Plasma Arc Melting

Product catalog summary
Plasma Arc Melting (PAM) Overview
Plasma Arc Melting is a process used for melting and remelting titanium alloys, particularly those with high vapor pressure alloying elements. The process is conducted under an inert gas atmosphere, typically helium or argon, at pressures between 300-1,000 mbar abs. This method helps maintain complex alloy compositions by suppressing the evaporation of alloying elements.

PAM Process Specifications
  • Typical grades: Ti-Alloy / Ti-Al
  • Inert gas atmosphere: Helium or Argon
  • Melting pressure: 300-1,000 mbar abs
  • Ingot diameter: 50-1,000 mm
  • Ingot weight: 5-15,000 kg

Versatility of the Plasma Process
  • Welding and consolidation of titanium materials
  • Homogenization and refining, including cold hearth refining
  • Recycling and atomization of Ti-Alloy materials
  • Incineration processes

ALD Plasma Torches
  • Power range: 35-2,000 kW
  • Various torch/electrode designs
  • Operation in transferred mode
  • Plasma gas options: Helium, Argon, or mixtures
  • Pressure range: 300-1,000 mbar abs
  • Maintenance-friendly design with enhanced torch consumable lifespan

ALD as a Single Source Provider
ALD offers comprehensive Plasma Furnace System installations, including torches, controls, and closed-loop plasma gas recycling systems. This minimizes the need for additional pure inert gas. ALD also provides process support and auxiliary equipment, ensuring effective degassing and distillation. Services include installation supervision and turnkey installations.
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Catalog excerpts

Plasma Arc Melting-1

ALD Vacuum Technologies High Tech is our Business Plasma Arc Melting (PAM) Plasma Arc Melting Processes and Furnaces

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Plasma Arc Melting-2

Plasma Arc Melting (PAM) ALD is a leading supplier of Plasma Arc Melting Furnace Technologies since the 1980s For melting and remelting of Titanium-Alloys, e.g. Titanium Aluminides, containing larger amounts of alloying elements with high vapor pressure that would evaporate under deep vacuum, the plasma arc melting process is the first choice. Using plasma arc melting, the metal is melted under inert gas atmosphere (usually Helium or Argon) in a pressure range between 300-1,000 mbar abs. The plasma arc torch column (partly ionized inert gas) provides the heat source. Under these process conditions,...

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Plasma Arc Melting-3

Versatility of the Plasma Process Cold Hearth Refining Plasma Inert Gas Atonization Versatility of the Plasma Process OO Welding (e.g. Titanium sponge compacts) OO Consolidation (e.g. Titanium sponge or revert material) OO Homegenization OO Refining (Cold Hearth Refining Furnace for production of Ti-Alloy material) OO Recycling (Ti-Alloy revert material) OO Atomization OO Incineration ALD Plasma Torches OO Power range 35-2,000 kW (5kA max.) OO Various torch / electrode design (depending on power / application) OO Transferred mode operation OO Plasma gas: Helium, Argon, Helium / Argon mixture...

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Plasma Arc Melting-4

ALD: The Single Source Provider As the single source provider for Plasma Furnace Technology, ALD is able to supply the compelete Plasma Furnace System installation with suitable torches and controls as well as the necessary closed-loop plasma gas recycling and purification system. Thus only small amounts of the expensive pure inert gas have to be added in order to compensate process related losses. In addition, process support can be provided by ALD's process specialists. ALD: The Single Source Provider Effective degassing / distillation OO Plasma Furnace OO Plasma Torch and Power Supply OO Plasma...

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