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ModulTherm 2.0

ModulTherm 2.0
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ModulTherm 2.0

Product catalog summary
Overview
ALD Vacuum Technologies is a leader in vacuum heat treatment systems, offering advanced solutions for industries such as energy production, aviation, material processing, and automotive. Their systems prevent oxidation during heat treatment by using vacuum technology, suitable for processes like hardening, tempering, and annealing at temperatures up to 1250°C.
Technology and Systems
The ALD ModulTherm® system features a modular design with individual treatment chambers and a shuttle module for transport and quenching. This system allows for simultaneous processes, increasing flexibility and efficiency. The use of dry gas quenching with gases like nitrogen or helium ensures minimal distortion and uniform hardness.
Control and Integration
The system is controlled by Siemens PLC and the ModulTherm® Control (MDC), which manages plant operations, logistics, and maintenance. It can be integrated into production lines without affecting surrounding components, enhancing productivity.
Service and Support
ALD offers comprehensive services including spare parts supply, maintenance, modernization, and operator training. Their global network ensures 24/7 support and quick access to original spare parts.
Environmental and Quality Benefits
The technology boasts low environmental impact with no CO2 emissions, high energy efficiency, and minimal noise. It ensures high reproducibility, uniform carburizing, and minimal part distortion, reducing the need for subsequent processing.
Commercial Efficiency
The system offers high throughput, flexible expansion, and low operational costs due to efficient gas recovery and energy management. It supports economical treatment for various production scales.
Contact Information
For more details, contact ALD Vacuum Technologies GmbH at Wilhelm-Rohn-Strasse 35, 63450 Hanau, Germany, or visit their website at www.ald-vt.de.
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Catalog excerpts

ModulTherm 2.0-1

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:54.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:6.00pt "Tahoma", sans-serif; } .font2 { font:12.00pt "Tahoma", sans-serif; } .font3 { font:17.00pt "Tahoma", sans-serif; } .font4 { font:35.00pt "Tahoma", sans-serif; } The Solution ALD Vacuum Technologies au> High Tech is our Business Vacuum heat treatment system with high pressure gas quenching 26

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ModulTherm 2.0-2

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:12.00pt "Impact", sans-serif; } .font1 { font:6.00pt "Tahoma", sans-serif; } .font2 { font:9.00pt "Tahoma", sans-serif; } .font3 { font:13.00pt "Tahoma", sans-serif; } .font4 { font:17.00pt "Tahoma", sans-serif; } .font5 { font:24.00pt "Tahoma", sans-serif; } ciId High tech is our business ALD is a brand name associated world-wide with innova-tive vacuum technology at the highest level. As one of the leading manufacturers of vacuum plants and vacuum pro-cess technology we supply all areas of vacuum metallurgy...

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ModulTherm 2.0-3

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:12.00pt "Impact", sans-serif; } .font1 { font:9.00pt "Tahoma", sans-serif; } .font2 { font:12.00pt "Tahoma", sans-serif; } .font3 { font:13.00pt "Tahoma", sans-serif; } .font4 { font:17.00pt "Tahoma", sans-serif; } New technologies for future branches ALD Vacuum Technologies is the technology leader in the area of vacuum case hardening. Low pressure carburizing and dry gas quenching combined with the named heat treatment system ModulTherm® represent the preferred technology in the heat treatment of new...

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ModulTherm 2.0-4

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:11.00pt "Tahoma", sans-serif; } .font1 { font:13.00pt "Tahoma", sans-serif; } .font2 { font:17.00pt "Tahoma", sans-serif; } .font3 { font:24.00pt "Tahoma", sans-serif; } ciId Hardness which pays off ALD Modulherm® heat treatment technology has been used successfully worldwide for many years. The new version ALD ModulTherm®2.o comprises new technical developments and improvements which offer a multitude of advantages.

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ModulTherm 2.0-5

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:12.00pt "Impact", sans-serif; } .font1 { font:7.00pt "Tahoma", sans-serif; } .font2 { font:9.00pt "Tahoma", sans-serif; } Treatment Chamber Shuttle Module Quench Chamber Thermal and thermochemical heat treatment processes take place in individual treatment chambers which operate separately. Therefore, various processes can be performed simultane-ously. Depending on the production situation, each single treatment cham-ber can be shut down at any time, thus ensuring the highest process flexibility, increasing...

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ModulTherm 2.0-6

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:12.00pt "Impact", sans-serif; } .font2 { font:7.00pt "Tahoma", sans-serif; } .font3 { font:8.00pt "Tahoma", sans-serif; } .font4 { font:9.00pt "Tahoma", sans-serif; } .font5 { font:13.00pt "Tahoma", sans-serif; } .font6 { font:24.00pt "Tahoma", sans-serif; } ciId The ALD Modulherm® heat treatment system is equipped with an easy to operate control system. In addition to the control of the heat treatment system it manages documentation, service...

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ModulTherm 2.0-7

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:12.00pt "Impact", sans-serif; } .font1 { font:6.00pt "Tahoma", sans-serif; } .font2 { font:7.00pt "Tahoma", sans-serif; } .font3 { font:9.00pt "Tahoma", sans-serif; } .font4 { font:13.00pt "Tahoma", sans-serif; } .font5 { font:17.00pt "Tahoma", sans-serif; } Service for twenty-four-seven opration The customer's satisfaction is our highest priority. There-fore, we have set high quality standards for ourselves. In addition to technical expertise, reliability, flexibility and highest quality, ALD is offering...

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ModulTherm 2.0-8

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:12.00pt "Impact", sans-serif; } .font1 { font:9.00pt "Tahoma", sans-serif; } .font2 { font:12.00pt "Tahoma", sans-serif; } .font3 { font:13.00pt "Tahoma", sans-serif; } .font4 { font:17.00pt "Tahoma", sans-serif; } The high production and process flexibility is creating new ways to individually adapt production to the respective demands. The results are reduced production costs, impro ved efficiency, increased productivity and environmental compatibility. Environment low environmental contamination Օ no...

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ModulTherm 2.0-9

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:8.00pt "Tahoma", sans-serif; } .font1 { font:9.00pt "Tahoma", sans-serif; } .font2 { font:11.00pt "Tahoma", sans-serif; } .font3 { font:12.00pt "Tahoma", sans-serif; } .font4 { font:13.00pt "Tahoma", sans-serif; } .font5 { font:17.00pt "Tahoma", sans-serif; } .font6 { font:24.00pt "Tahoma", sans-serif; } ciId Technology at a glance The modular design of the ALD ModulTherm®2.o heat treatment system allows tailoring the plants individually to meet the customer's specific requirements exactly. Charge dimensions...

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ModulTherm 2.0-10

VIDPNeu.QXD table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.00pt "Tahoma", sans-serif; } .font1 { font:8.00pt "Tahoma", sans-serif; } .font2 { font:9.00pt "Tahoma", sans-serif; } .font3 { font:11.00pt "Tahoma", sans-serif; } .font4 { font:13.00pt "Tahoma", sans-serif; } .font5 { font:17.00pt "Tahoma", sans-serif; } The Solution Interested in more information? We would be glad to provide dtails about efficiencies and various advantages of the ALD Modulherm®2.o heat treat-ment system and integration of this system into your pro鯭duction process. Please contact us!...

 Open the catalog to page 10

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