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Robotic Island for Vial Packaging

Robotic Island for Vial Packaging

Robotic Island for Vial Packaging

Product catalog summary
Main Features, Benefits, and Strengths
The Robotic Island for Vial Packaging by Alci srl is designed to efficiently handle vials by withdrawing them from a conveyor belt or end-of-line tank and placing them into trays. The machine is constructed with stainless steel and polycarbonate casings for easy cleaning and inspection. It includes a manual loading system for bottle container trays, capable of handling at least 8 empty trays automatically. The system can accommodate two cartons, each holding four trays, and automatically loads trays into cartons. Full cartons are manually picked using an idle roller conveyor.

The machine features a high-speed delta robot for precise pick and place operations, supported by a centering system for accuracy. A vision system ensures correct tray filling and completeness, with a safety zone for operator adjustments.

Technical Specifications, Standards, and Options
- Maximum production capacity: 100 bottles per minute
- Tray load autonomy: 8 trays
- Carton load autonomy: 2 cartons
- Gripper sensors: Yes
- Vision system for tray filling: Yes
- Printed report for tray and box load: Yes
- Basic PLC: Yes
- Optional: Increase number of trays
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Catalog excerpts

Robotic Island for Vial Packaging-1

Automation & Prototype Robotic Island for Vial Packaging Main features, Benefits and Strengths The machine is built to withdraw a vial at time (or if required) from a dedicated conveyor belt or from the end-of-line tank and insert it in the appropriate space inside the tray. The machine is made of a stainless steel carpentry and polycarbonate industrial casings which allow cleanability and inspection. The machine includes a manual loading system of the bottles container trays. The machine handles at least 8 empty trays on its storage system; those are inserted inside the machine automatically. In the same way, the system will be able to accommodate at least two cartons of which each one will hold four trays. The machine is automatically able to load the bottle container tray inside the carton. The picking of full cartons is manual; an idle roller conveyor and a manual picking system are collocated in the exit zone of full cartons. The loading, the opening and the empty cartons taping is manual, too. The machine features a very high speed delta robot which makes pick and place operations. The robot has a very high reliability to center the bottle in the trays thanks to an appropriate centering system. The machine includes a vision system which is able to verify the correct filling of each tray, to convalidate the completeness and to report a possible incompleteness of loading. The system also includes a safety zone, where the operator can intervene to make possible adjustments or to pick up the tray. via Mutilati del Lavoro, 105 63100, Ascoli Piceno, Italy [email protected] alcigroup.it

 Open the catalog to page 1
Robotic Island for Vial Packaging-2

Automation & Prototype Robotic Island for Vial Packaging Technical Specification, Standard and Optional Max production capacity Autonomy on the trays load Autonomy on the load of cartons Vision system for correct tray filling Printed report for tray and box load Increase number of trays via Mutilati del Lavoro, 105 63100, Ascoli Piceno, Italy [email protected] alcigroup.it

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.