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Truck and OTR tire retreading machinery

Truck and OTR tire retreading machinery
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Truck and OTR tire retreading machinery

Product catalog summary
Overview: This document serves as a comprehensive guide on tire retreading machinery and processes, specifically for truck and Off-The-Road (OTR) tires. It covers equipment specifications, retreading procedures, certifications, and company profile, focusing on setting up a tire retreading plant.
Equipment Specifications: The document provides detailed descriptions of machinery used in tire retreading, such as CNC Buffers and Autoclaves. It includes technical features like power requirements, dimensions, and operational capabilities.
Retreading Procedures: The retreading process for OTR tires is outlined, including steps like inspection, peeling, buffing, skiving, cementing, filling, building, curing, and re-grooving.
Certifications and Standards: Akarmak's machinery complies with international standards, including CE and ASME. Specific certifications mentioned include the Pressure Equipment Directive 97/23/EC and DIN EN ISO 3834-2.
Company Profile: Akarmak is highlighted as a leading manufacturer in the tire retreading industry, known for quality, innovation, and international growth. The company is ISO 9001-2008 certified and offers turn-key solutions for tire retreading plants.
Technical Features: Detailed technical specifications for various machines are provided, including power consumption, working pressure, and capacity. Control features such as PLC systems and user interfaces are also described.
Plant Layouts: Suggested layouts for truck and OTR tire retreading plants are provided, emphasizing efficient workflow and space utilization.
Critical Information:
  • Machinery Capabilities: Akarmak's machinery is noted for its high capacity and advanced features, suitable for a wide range of tire sizes and types.
  • Turn-Key Solutions: Akarmak offers comprehensive solutions, including all necessary equipment and support for setting up a retreading plant.
  • Quality Assurance: The company provides CE certificates and a worldwide warranty, ensuring high standards and reliability of their products.
Conclusion: Akarmak positions itself as a one-stop-shop for tire retreading needs, offering state-of-the-art machinery and comprehensive support to ensure successful project execution.
Additional Overview: The document also provides detailed technical specifications and operational procedures for CNC-controlled tire retreading machines, focusing on peeling and buffing functions.
Specifications: Machines are equipped with high-quality hardware for pneumatic, PLC, hydraulic, and servo systems, featuring hydraulic tire chucking and interchangeable spacers for centering.
Peeling and Buffing Functions: Designed for CNC-controlled peeling and buffing, the machines feature a peeling knife that rotates for equal erosion, with a user-friendly control system.
Technical Features: Models like AKR510C and AKR250C are detailed, including their capabilities and the range of tire sizes they can handle.
Safety and Certification: Machines adhere to high safety standards, with certifications like CE, ASME, and GOST-R, offering a 10-year safety guarantee.
Retreading Process: The document outlines retreading steps, associating each step with specific machinery models.
Market Position: Akar Makina is a leading provider of turnkey tire retreading plants, serving customers in over 20 countries and maintaining a strong domestic market presence.
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Catalog excerpts

Truck and OTR tire retreading machinery-1

TRUCK & OTR TIRE RETREADING LARGE PROJECTS REQUIRE STRONG TEAMS

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Truck and OTR tire retreading machinery-2

TRUCK TIRE BUFFERS TRUCK TIRE AUTOCLAVES TRUCK TIRE EQUIPMENT OTR TIRE EQUIPMENT OTR RETREADING PLANT LAYOUTS AKR 274 Work Station 1,5 kW Electric W:2860 L:2750 H:3700 Turn-Key Plant Solutions In Truck and OTR Tire Retreading Tires being retreaded AKR 274 Work Station 1,5 kW Electric W:2860 L:2750 H:3700 Tires being retreaded 41 AKR 108 Dust Suction cyclone 7,5 kW Electric W:1640 L:2140 H:5500 THE OTR TIRE RETREADING STEPS 1- INSPECTION (AKR 192) 2- PEELING & BUFFING (AKR 510 REX) 3- SKIVING (AKR 274) 4- CEMENTING (AKR 999) 5- FILLING (AKR 274) 6- BUILDING (AKR 510 REX) 7- CURING (AKR 434 O)...

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Truck and OTR tire retreading machinery-3

• autoclaves "tire retreading •projecte LARGE PROJECTS REQUIRE STRONG TEAMS ABOUT US Akarmak, founded in 1990, manufactures machinery for the Tire Retreading Industry. We have a complete machinery portfolio, including high capacity CNC Controlled Buffers and Autoclaves, that enables us to build a complete tire retreading plant for Truck and OTR (Off-The-Road) Groups in precured and orbitread retreading. Akarmak has proven quality standards in its products, and provides CE certificates and other required certifications with its machinery. Our autoclaves meet with international quality standards,...

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Truck and OTR tire retreading machinery-4

LOCATION Eskisehir, Turkey Conveniently located close to ports and major cities. FACTORY 27.000 m factory space in Eskişehir Industrial Zone 2 QUALITY ISO 9001-2008 certified with advanced engineering capabilities ASME, CE, GOST-R DIN EN 15085-2 CL 1, DIN EN ISO 3834-2 Professional management with well executed future growth plans

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Truck and OTR tire retreading machinery-6

Truck Tire Group Fully computerized CNC controlled buffing machine with bead plates TECHNICAL FEATURES Fully computerized CNC controlled buffing machine with bead plates and automatic sidewall brushing Total power: 45 kW (including optional) Minimum Tire Diameter: 700 mm (27,5”) Maximum Tire Width: 500 mm (19,6”) Programmable tire buffing recipes Weight: 4,500 kg (9.920 Ibs) Dimensions: 2,760 (W) x 3,800 (L) x 3,500 (H) mm / 108” (W) x 150” (L) x 137” (H) mm CE Certified Highly sensitive computerized circumference measuring system and magnetic wire sensor Maximum Tire Diameter: 1,450 mm (57”)...

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Truck and OTR tire retreading machinery-7

Fully computerized CNC controlled buffing machine with Expandable Hub and Rim System TECHNICAL SPECIFICATIONS OTHER SPECIFICATIONS Buffing Range: 7,50 R 15 - 12,00 R 24 Total power: 45 kW (including optionals) Minimum Tire Diameter: 700 mm (27,5") Maximum Tire Diameter: 1,450 mm (57") Maximum Tire Width: 500 mm (19,6") TECHNICAL FEATURES Fully computerized CNC controlled buffing machine with expandable hub and rim system User friendly easy operation Easy and user friendly tire loading/unloading mechanism Programmable tire buffing recipes Suitable for truck tires up to 445/65 R 22,5 and 495/45...

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Truck and OTR tire retreading machinery-8

Automatic buffing machine with bead plates TECHNICAL FEATURES HARDWARE&CONTROL FEATURES Automatic PLC controlled buffing machine with bead plates Buffing head R115 Convex with water cooling User friendly easy operation with 1:1 copy of templates Buffing Range: 7,50 R 15 – 12,00 R 24 Minimum Tire Diameter: 700 mm (27,5”) Maximum Tire Diameter: 1,450 mm (57”) Maximum Tire Width: 500 mm (19,6”) High quality and well-known equipment for pneumatic, linear and control systems Mechanical circumference measuring system Easy and user friendly tire loading/unloading mechanism Suitable for truck tires up...

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Truck and OTR tire retreading machinery-9

CUSHION GUM EXTRUDER WITH TREAD BUILDER Full automatic cushion gum application and tread building TECHNICAL SPECIFICATIONS OTHER SPECIFICATIONS Buffing Range: 7,50 R 15 - 12,00 R 24 Minimum Tire Diameter: 700 mm (27,5") Maximum Tire Diameter: 1,450 mm (57") Maximum Tire Width: 450 mm (17.7") TECHNICAL FEATURES Suitable for truck tire cushion gum building up to 445/65 R x22.5” size tires Extrusion tire width range: 140 - 450 mm(5,5”-17,7”) Capacity: 3-5 min/tire (including building) Standard wingforms: 3 standard sets Extruder Unit: Screw and barrel system Building unit included Temperature control...

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Truck and OTR tire retreading machinery-10

Truck Tire Group TRUCK TIRE Highest safety standarts TECHNICAL FEATURES Fully computerized plc controlled Electrical heating system with efficient use Preheating feature Vacuum test function Working pressure: 6 bar (90 psi) Advanced safety features with available certification of PED 97/23/EC CE, ASME, GOST-R 10 year safety guarantee as part of CE/ASME Heating System Working Temperature

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Truck and OTR tire retreading machinery-11

TECHNICAL FEATURES PLC controlled precured tread builder for tires 700 mm(27,5”) -1450 mm(57”) with expandable hub and rim system User friendly easy operation Tyre range: 7,50 R 15 - 12,00 R 24 Expandable rim: 20-22.5x9” included (Other sizes are optional) Three-zone pneumatic pressure application feature Two-mode tire rotation with pedal control Adjustable speed control tread application on tires Controllable stitching and building operatio with tread stretching Three-line optical laser centering system CE Certified TECHNICAL FEATURES Suitable for tires 700 mm(27,5”) -1450 mm(57”) with expandable...

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Truck and OTR tire retreading machinery-12

TREAD PREPARATION TABLE TECHNICAL FEATURES Pneumatic compression system Total power: 0,55 kW Manual cutting with knife Adjustable for different cushion sizes OC Special disc compression for wingtreads Pneumatic cutting mechanism Maximum working width: 1000 mm (39,4”) Cushion gum dispenser unit Movable cement container Cutting system with rotating disc Stainless steel ruler Maximum working width: 500 mm (19,6”) TECHNICAL FEATURES Pneumatic compression system Stainless steel ruler Total power: 0,37 kW Pneumatic cutting mechanism Working pressure: 6 bar (90 psi) Cutting system with rotating disc Maximum...

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Truck and OTR tire retreading machinery-13

TRUCK TIRE PLANT LAYOUT LARGE PROJECTS REQUIRE STRONG TEAMS www.akarmak.com.tr www.autodave.com.tr LARGE PROJECTS REQUIRE STRONG TEAMS

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Truck and OTR tire retreading machinery-15

LARGE PROJECTS REQUIRE STRONG TEAMS www.akarmak.com.tr www.autodave.com.tr Akar Makina produces tire retreading machinery and sets up turnkey tire retreading plants in both truck tire and OTR retreading. Akar offers four packages of OTR machinery portfolios in both precured and orbitread system OTR tire retrading, covering tire sizes from 1200R24” to 59/80R63”. The main machinety in each package are CNC Buffing Machines and Autoclaves. Each package is completed by supplementary equipment such as Initial Inspection Spreader, Envelope Spreader, Dust Colection Cyclone, Work Station, and Solution...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.