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General

General
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General

Product catalog summary
Company Overview
The company has been a leader in manufacturing induction products for nearly two decades, known for its expertise and reliability. It offers a wide range of equipment for induction and plastics welding, focusing on Italian craftsmanship, engineering, customization, and after-sales service.
Client Sectors
The company serves diverse industries, including automotive, military, agriculture, light industry, metal carpentry, railway, marine, and aerospace.
Why Choose Us
The company provides a comprehensive product range, reliable and efficient products, custom engineering solutions, responsive teams, and plug-and-play machines ready for immediate use.
Induction Technology
Induction machines convert electric current into heat for use in ferromagnetic materials, offering high power and efficiency without altering material characteristics.
Advantages of Induction
  • Higher safety with no naked flame
  • Quick and precise heating
  • Cost reduction by over 50%
  • Process optimization and product quality enhancement
Service and Support
The company offers a wide network of dealers and service centers for rapid support, including FAQs, troubleshooting videos, remote service, and on-site assistance. The technical department ensures all service networks are trained on product updates.
Product Features
  • Power range from 1kW to 23kW
  • User-friendly and portable
  • Multifunction technology with liquid-cooled circuits
  • Customizations and upgrades available
  • Accessories for precision heating and continuous duty cycle options
Unique Benefits
  • Autotuning for self-configuration with special induction heads
  • Electronic Safety Protection (ESP) for system anomalies
  • Touch control panel for easy operation and error indication
Customization Projects
The company offers customization projects to meet specific customer needs, including optional accessories, software, and machine design.
Product Lines
HDi Giant Series: Features a double hydraulic heat exchanger, liquid cooling system, and power options from 16 to 23 kW for heavy-duty applications.
HDi BiDuctor Series: Allows two operators to work simultaneously with power combinations up to 18 & 21 kW.
HDi Runner Series: Portable with a separate cooling unit, offering power from 8 to 16 kW.
HDi 23K400 TC and Other Models: Designed for various applications, featuring adaptive inductance field reading and electronic safety protection.
Specifications and Features
  • Adaptive inductance field reading with autotuning capabilities.
  • User-friendly interface with a 5” color touch control panel or keyboard.
  • Electronic safety protection and heating temperature level settings.
  • Long inductor cable of 3.0 m and plug-and-play compatibility with the IND 5kW/S06 inductor head.
  • Technical features include an 8 m network cable, hydraulic heat exchanger with fan, 20lt liquid cooling system, input power of 8 kW - 16 A, and working frequency of 15-30 Khz.
  • Electrical connection via IEC60309 and IP 21 degree of protection.
Applications
  • Releasing bolts/nuts, pins, or bearings.
  • Heating for straightening, pre-heating before welding, bending, and hardening.
Customization and Design
  • Customizable machine design with different colors, logos, and graphics, subject to minimum order quantity.
  • AIT offers customized inductor heads and projects based on customer requirements.
Product Variants
  • Various models with power settings ranging from 1 kW to 6 kW, each with specific features like LCD panels, long inductor cables, and alternative inductor heads.
  • Models include iT 6K400 LCD, iT 5K400 KB, iT 5K230 KB, iT 5K230 KB Lite, iT 4K230 KB, and iT 3.5K230 KB.
Optional Accessories
  • Heat sensors, pedal switches, inductor head handles, smart heating switches, WiFi, LCD displays, timers, and trolleys.
Cooling Fluid LRA
  • Cooling liquid available in 20 Lt and 5 Lt options, suitable for induction heating circuits and compatible with various materials.
  • Contains corrosion inhibitors and is compliant with FDA regulations.
Inductor Heads and Accessories
  • Standard and special inductor heads available, with customization options for specific industrial applications.
  • Accessories include ferrites and various inductor head models suitable for different power ratings.
Overview: The document provides detailed specifications and options for various induction heating and welding machines, highlighting their features, applications, and optional accessories. It emphasizes the integration of digital technology and safety in packaging and transport.
Specifications: Machines are available with power ranging from 8kW to 23kW, with specific models like Giant, Biductor, and Runner. They feature Wi-Fi connectivity for remote control and diagnostics, LCD displays for user interaction, and smart heating switches for automation.
Optional Features: Options include Wi-Fi connectivity, LCD displays, timers for precise heating, and trolleys for mobility. These options are available either before or after purchase, depending on the feature.
Packaging and Transport: Machines are securely packed in strong cardboard boxes and placed on wooden pallets to ensure safe transport.
Product Lines: The document details several product lines, including Combo, I Ductor, Easy Dent, Bi-Gas, Ultraweld, Hot Air, Easy Fix, and Mini Fix, each with unique features and applications.
Applications: The machines are suitable for various applications such as collision repair, plastic welding, and induction heating for automotive parts like bumpers, windows, and adhesives.
Accessories: A range of accessories is available, including inductor heads, heating gloves, glass removers, and various sonotrodes for welding applications.
Environmental Impact: The document highlights the low environmental impact of these machines, emphasizing the absence of naked flames and plastic-free operations.
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Catalog excerpts

General-4

automotive induction technologies THE COMPANY For almost twenty years we have been dedicated to manufacturing induction products. We have established our skills and reliability thanks to 4 important partnerships that nurtured us through the years, thereby developing a complete range of equipment dedicated to the induction and plastics welding. • Made in Italy • Concept & engineering • Customization • Service after sales OUR CLIENTS ARE: • Automotive • Military • Agriculture • Light industry • Metal carpentry • Railway • Marine • Aerospace WHY CHOOSING US: • Complete product range • Product reliability...

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General-5

THE INDUCTION Induction machines transform the input electric current into heat, which will be applied inside ferromagnetic materials (with different output), with high power and highly efficient operation, avoiding any change in the characteristics of the material itself. THE ADVANTAGES QUICK HEATING HIGHER SAFETY NO NAKED FLAME PRECISE AND REPEATABLE HEATING PROCESS OPTIMIZATION LOWERING COSTS BY MORE THAN 50% PRODUCT QUALITY ENHANCEMENT

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General-6

THE BEST RANGE AIT can satisfy all your needs covering the biggest range of induction products and plastic welding in the market. • From 1kW to 23kW • User friendly • Easy to carry • Multifunction technology • 10+ inductor heads extra • Liquid cooled circuits • Tailor made customizations • Upgrades available • Accessories for precision heating* • Wide range of optionals for continuos duty cicle* • Preventive maintenance integrated software** *upon request **limited to Industry/Heavy Duty line SERVICE AIT has a wide network of dealers and service centers to guarantee not just spares but also rapid...

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General-7

UNIQUE BENEFITS Plug&Play All AIT induction machines are Plug&Play . This allows them to be used without the user knowing or carrying out a specific installation or configuration procedure. Once in possession of the machine, all that is needed to use it is to connect it to a power socket. This allows the customer to avoid complications in its use and to save costs in terms of time and money for staff training. Autotuning The exclusive Autotuning function developed by AIT is a special feature that allows the same machine to quickly self-configure the electronics, in the case of using special induction...

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General-8

OUR CUSTOMIZATON PROJECTS Even after 20 years, the AIT Induction team is still thinking about what we can do to meet our customers’ needs on every occasion. To this end, we are able to develop a series of projects to customize our machines. In particular, these customizations can include: Machine design Optional Following a careful evaluation of customer requirements and the operations they intend to carry out, our expert staff will suggest the solution that best suits them

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General-9

INDUSTRY & HEAVY DUTY LINE A COMBINATION OF HIGH END AND UNIQUE BENEFITS

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General-10

The longest duty cycle ever UNIQUE BENEFITS • • • • • • • Easy-to-use 7” color Touch control panel Power from 16 to 23 kW Double tank of 20L Continuous mode – duty cycle > 80% Patent pending for double optimized hydraulic system Automatic patented cooling switch mode Plug and Play HDi Giant Series HOSE PACKAGE DESIGN INDUCTOR COIL & TIPS Technical features HDi Giant Series Bolts/nuts releasing Pin or bearing release and replacement Heating for straightening Pre-heating before welding Bending Hardening 200 KG IP 21 Degree of protection Main circuit breaker 2 x 20lt tank - Liquid cooling system...

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General-11

UNIQUE BENEFITS • • • • 2 Machines in 1 All power mix available up to 18 & 21 combination Optimal solution to have a machine and two operators at work at the same time with two inductors standard or custom Plug and Play HDi Biductor Series HOSE PACKAGE DESIGN INDUCTOR COIL & TIPS Technical features HDi BiDuctor Series Bolts/nuts releasing Pin or bearing release and replacement Heating for straightening Pre-heating before welding Bending Hardening 220 KG IP 21 Degree of protection Main circuit breaker 2 x 20lt tank - Liquid cooling system 2 x Hydraulic heat exchanger with fan Directives and Certification...

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General-12

Heavy duty and carry-on UNIQUE BENEFITS • • • • • • Power from 8 to 16 kW Separate cooling unit Portable control unit with hose package from 4,25 m Additional cooling unit with 10 m inductor cable Design studied for operations that require interventions with particularly difficult access Plug and Play HDi Runner Series HOSE PACKAGE DESIGN INDUCTOR COIL & TIPS Technical features HDi 16kW Runner Bolts/nuts releasing Pin or bearing release and replacement Heating for straightening Pre-heating before welding Bending Hardening 140 KG + 13 KG IP 21 Degree of protection Main circuit breaker 20lt tank...

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General-13

UNIQUE BENEFITS • • • • • • • • Adaptive inductance field reading (autotuning) Electronic safety protection Heating temperature level setting User friendly color touch control panel 7” Long inductor cable 4.25 m 10+ alternative inductor heads on request Inductor head handle included Plug and Play with art. IND16kW/S inductor head Bolts/nuts releasing Pin or bearing release and replacement Heating for straightening Pre-heating before welding Bending Hardening HOSE PACKAGE DESIGN INDUCTOR COIL & TIPS 140 KG Input power 23 kW - 63 A Electrical connection IEC60309 8 m Network cable IP 21 Degree of...

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General-14

UNIQUE BENEFITS • • • • • • • • Adaptive inductance field reading (autotuning) Electronic safety protection Heating temperature level setting User friendly color touch control panel 7” Long inductor cable 4.25 m 10+ alternative inductor heads on request Inductor head handle included Plug and Play with art. IND16kW/S inductor head Bolts/nuts releasing Pin or bearing release and replacement Heating for straightening Pre-heating before welding Bending Hardening HOSE PACKAGE DESIGN INDUCTOR COIL & TIPS 140 KG Input power 21 kW - 32 A Electrical connection IEC60309 Working frequency 15-30 Khz 8 m...

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All AIT Induction catalogs and technical brochures

  1. COMBO basic

    4  Pages

  2. EASY DENT

    1  Page

  3. EASY FIX

    1  Page

  4. HOT AIR

    1  Page

  5. I- DUCTOR

    1  Page

  6. MINI FIX

    1  Page

  7. HDi 11K230

    1  Page

  8. BI - GAS

    1  Page

  9. HDi 11K400

    1  Page

  10. HDi 16K400

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.