AQUApipe Stainless Stainless Steel Pipe System Specification M-Profile Steel Pipe System Specifcation

1.1 Summary 1.2 Performance Parameters 1.3 Engineering Standards 2.1 Stainless Steel Pipe 2.2 Stainless Steel Fittings 2.3 Tooling 2.4 Seal Options 4.1 Pipe Installation 4.2 Hanger and Support Installation 4.3 Installation Notices 4.4 Field Quality Control 5. Products Installation Instructions 5.1 AQUApipe Stainless Steel 18mm to 54mm 5.2 AQUApipe Stainless Steel 76.1mm to 108mm 5.3 AQUApipe Stainless Steel DN150 to DN250 6.1 AQUApipe Stainless Steel 18mm to 108mm 6.2 AQUApipe Stainless Steel DN150 to DN250

Part 1 - General 1.1 Summary A. AQUApipe is a complete stainless-steel pipe and fitting system designed to convey fluids and gases used in a variety of Multiple applications: closed water circuits -30 °C to +110 °C closed refrigerating and cooling circuits mineral oil, vegetable oil, light fuel oil compressed air systems class 1-10 inert gases (non-toxic/non-explosive) vacuum up to 100 mbar absolute pressure demineralised water, Osmosis water(closed circuits) solar installations up to +100 °C extinguishing water lines dry district heating in domestic connection lines B. Applications NOT covered:...

Part 2 - Products 2.1 Stainless Steel Pipe A. AQUApipe stainless steel pipe is offered in 304 or 316 stainless steel to compliment the AQUApipe fittings and offer a complete solution. B. Pipe Dimensions: Normal and Outer Diameter Wall Thickness 2.2 Stainless Steel Fittings A. AQUApipe fittings 18mm to 108mm shall be 304 or 316 permanent press joints with interchangeable captivated seals. Configurations include elbows, tees, couplings, ball valves, reducing tees, threaded adapters, reducing couplings, flanges, butterfly valves, caps, and clips⁄hangers. AQUApipe fittings have integrated blue plastic...

2.3 Tooling A. AQUApipe fittings 18mm to 108mm will need a portable battery powered press tool and AQUApipe jaws sets to permanently press AQUApipe fittings onto pipe. Other compatible pressing units and M-Profile jaws set can be used to permanently press the fittings. B. AQUApipe fittings DN150 to DN250 will utilize either an electric, or portable hand-operated lugging machine to apply convex grooves to cut ends of pipe. 2.4 Seal Options A. NBR – Operating temperature -20°C to +100°C. NBR also known as Nitrile, is Nitrile Butadiene Rubber, a specialty purpose compound used where resistance to...

Part 3 - Preparation 3.1 Examination A. The installer shall examine the stainless steel pipe and fittings for defects and cracks. There shall be no defects of the pipe or fittings. Any damaged pipe or fittings shall be rejected. 3.1 Preparation A. Stainless steel pipe shall be cut with a wheeled pipe cutter or approved stainless steel pipe cutting tool. The pipe shall be cut square to permit proper joining with the fittings. B. Remove scale, dirt, and debris from inside and outside of pipe and fittings before assembly. The pipe end shall be wiped clean and dry. The burrs of the pipe shall be...

B. Vertical stainless steel pipe shall be supported at each floor or at 10 foot / 3m intervals. C. Stainless steel pipe systems shall have pipe markers in accordance with the requirements of local codes and requirements. D. Expansion and contraction of the system shall be calculated prior to installation. The system designer and installer should calculate the elongation or retraction of each line. 4.3 Installation Notices A. Avoid direct contact between stainless steel pipe and carbon steel components. If it is unavoidable, rubber pad or wood block shall be used to prevent galvanic corrosion....

Part 5 - Product Installation Instructions 5.1 AQUApipe Stainless Steel 18mm to 54mm 1 7 5a. Open the AQUApipe jaw and place at right angles on the fittings. Start pressing process and hold the trigger until the jaw have engaged the fittings. 4b. AQUApipe stainless steel fittings 42mm to 54mm connections can be performed with AQUApipe press jaw ring and scissor, as well as its for Mprofile from the market. 1. Use pipe cutter to cut the pipe at right angles. θ 5b. Open the AQUApipe jaw ring and place at the right angles on the fittings. 6b. Place scissor onto AQUApipe jaw ring and start pressing...

Product Installation Instructions 5.2 AQUApipe Stainless Steel 76.1mm to 108mm 1 1. Use pipe cutter to cut the pipe at right angles. θ o 5. Open the jaw and place at right angles on the fittings. 6. Place scissor onto jaw ring and start pressing process; hold the press-button until the scissor has engaged the jaw ring. 2. Deburr inside and outside of pipe. 3. Check seal for correct fit. Do not use oils and lubricants. 7. Remove scissor from jaw ring and then remove jaw ring from fitting, remove identify plastic blue film to indicate press has been completed. 4.AQUApipe stainless steel fittings...

Product Installation Instructions 5.3 AQUApipe Stainless Steel DN150 to DN250 1 1. Use pipe cutter to cut the pipe at right angles. θ o 4. Open the clamshell and insert pipe into the seal to 23cm on each side. 5. Position the clamshell over the sealing, ensuring the lugs align with the grooves. 6. Flush the two clamshells together, respecting the max. torque. 2. Deburr inside and outside of pipe. 3. Use AQUApipe Lugging machine to lug the pipe, proper lugs height are request.(AQUApipe's pipes from factory are supplied with lugs at both end). h

Part 6 - Dimensional Information 6.1 AQUApipe Stainless Steel 15mm to 108mm * Dimensions in mm. PIPE TO PIPE JOINT SLONG SLIDE PIPE TO PIPE JOINT

THREAD JOINT MALE (BSP) THREAD JOINT FEMALE (BSP)

PIPE REDUCER IN-OUT REDUCER

FEMALE BSP SWIVEL NUT ADAPTER

LOCKABLE BALL VALVE FEMALE (BSP) LOCKABLE BALL VALVE, MALE (BSP) LOCKABLE BALL VALVE, FEMALE-MALE (BSP)

SHORT THREAD TEE MALE (BSP) SHORT THREAD TEE FEMALE (BSP)

SHORT ELBOW FEMALE (BSP) FLANGE JOINT REDUCING FLANGE JOINT

Dimensional Information 6.2 AQUApipe Stainless Steel DN150 to DN250 * Dimensions in mm. PIPE TO PIPE JOINT