Model HPS
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Hydrostatic Pressure Systems and Test Tooling “UNPARALLELED PERFORMANCE AND SAFETY UNDER PRESSURE!” Hydrostatic Pressure System  Pressures up to 30,000 psi (2,068 bar)  Hydrostatic testing, tube expansion, and swaging  Manual, semi-automated, PLC touch screen  Cycle times as fast as 2 seconds  Manufactured to customer specifications DESCRIPTION The TestMaster® Model HPS Hydrostatic Pressure System is a high-performance source of hydrostatic water pressure, used for leak tests, tube expansion, and other purposes. At its core is an air-driven water pump, providing up to 30,000 psi (2,068 bar) water pressure when driven by only 100 psi (7 bar) air. The HPS System, when combined with TestMaster® Tools, provides a safe, efficient means of leak testing for tube and hose assemblies, valves, and air-conditioning coils. When combined with ExpanTek® Tools, it can perform tube expansion for heat exchangers or tube-to-tube sheet swaging. APPLICATION The TestMaster® Model HPS Hydrostatic Pressure System, when used with Airmo tooling, is suitable for testing according to military, nuclear, automotive, and aerospace specifications such as API, ASTM, ASME, ISO, DIN, and BS. Hydrostatic Testing       Aerospace hydraulic and pneumatic lines Gas cylinders Heat exchangers Hydraulic components and systems Oil and gas piping Tube and pipe mills Tube Expansion  Plate/Fin air-cooled heat exchangers  Boiler tube re-sleeving CONSTRUCTION Frame: Air-Driven Pump: Valves and Fittings: Water Piping: Gauges/Transducers: Aluminum extrusion 36 in. x 32 in. x 55 in. (914 mm x 813 mm x 1,397 mm) Corrosion-resistant materials Stainless steel or brass Heavy wall stainless steel tubing Stainless steel construction SYSTEM CONFIGURATION Maximum Pressure: Up to 30,000 psi (2,068 bar) depend- ing on air-driven pump Maximum Flow: Up to 12 gpm (45.4 lpm), depending on fill pump and air-driven pump Air Input: Requires 95 psi (7 bar) and 18 SCFM for maximum performance Electrical: Tailored to electrical service used Control Options: Manual, semi-automated, PLC touch screen OPERATING CONDITIONS Temperature: 32º F to 120º F (0º C to 49º C) Services: Water or de-ionized water, 20 psi (1 bar) minimum Cycle Time: 2 seconds for small volume tubes Noise Level: Pumps run quietly, and

MAXIMUM PRESSURE Hydrostatic Pressure System BASIC SYSTEM The HPS Hydrostatic Pressure System basic system is configured as follows:  Air-driven water pump, reliable with pressure outputs of 10,000, 20,000, or 30,000 psi; (689, 1,379, 2,068 bar).  Precision air regulator, supplies water pump, giving operator greater control of pressure.  Analog gauges, high accuracy and durable for incoming and regulated air pressure, and output water pressure.  Water and air filters, reduce contaminants for better system protection.  Air-operated control and relief valves, corrosion resistant and...