Model 464 Series

Model 464 Series

Model 464 Series

Product catalog summary
Overview: The TestMaster® Model 464 Series Hydrostatic Test Tool is designed for hydrostatic pressure testing and hydro-expansion of tubes, supporting pressures up to 40,000 psi (2,758 bar). It is compatible with military, nuclear, automotive, and aerospace specifications such as API, ASTM, ASME, ISO, DIN, and BS.
Specifications: The tool accommodates tube outer diameters (OD) ranging from 0.24 inches to 0.79 inches (6.0 mm to 20.0 mm). It features a collet grip and seal on the tube OD, with a manual lever grip release and a pressure-compensated spring grip.
Materials: Wetted parts are made from heat-treated stainless steel, ensuring durability and resistance to high pressures.
Operating Conditions: The tool operates effectively within a temperature range of 32º F to 120º F (0º C to 49º C) and can be used with water, oil, or other liquids upon request.
Features and Benefits: Key features include a full-flow, high pre-fill rate to decrease cycle time, predetermined internal tube stops for proper engagement, and a low marking collet design to prevent tube end collapse. The tool's compact design allows for ease of use in restricted spaces, and it is precision-machined for long service life.
Operation: To use, connect the tool to the pressure line, attach it to the tube by retracting the collets with the handle, and push the tube until it reaches the stop for a complete seal. Release the handle to engage the collets, apply test pressure, and ensure it does not exceed the maximum operating pressure. To disconnect, press the handle to release the collets and remove the tool.
Additional Options: The tool can be used with the optional NuQuip® Automatic Air-Bleed Valve to eliminate operator attendance during the fill cycle. Special configurations are available upon request.
Technical Data: The document includes a detailed table specifying tube OD range, overall length, body diameter, minimum orifice, and minimum tube swallow for various sizes, emphasizing that tools are designed for specific tube diameters.
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Catalog excerpts

Model 464 Series-1

"UNPARALLELED PERFORMANCE AND SAFETY UNDER PRESSURE!"® TestMaster® Model 464 Series Hydrostatic Test Tools ■ Pressures up to 40,000 psi (2,758 bar) ■ 0.24 in. to 0.79 in. OD (6.0 mm to 20.0 mm OD) ■ Collet grip and seal on tube OD ■ Manual lever grip release ■ Pressure-compensated spring grip Maximum Pressure: Temperature: Services: Tube OD Range: OD Tolerance: DESCRIPTION The patented TestMaster® Model 464 Series Hydrostatic Test Tool offers fast, snap-on coupling and positive sealing of tubes and tube assemblies in systems. The hydraulic sealing mechanisms along with the safety spring pre-grip, assure a constant, positive grip during any work or operation cycle. The tool can be used with a variety of services including water, oil, or other liquids on request. This precision-machined tooling provides versatility for use in high-pressure testing applications. Its short, outside collet grip is beneficial for applications with short tube ends. The compact, balanced design of the Model 464 connects and disconnects easily; and is particularly suited for space restricted work areas, such as aircraft hydraulic and fuel lines. The Model 464 Series Tool comes in standard and metric tube, pipe, and fitting sizes from 0.24 in. to 0.79 in. (6.0 mm to 20.0 mm) in diameter. Special tube sizes and tool configurations will be considered upon request. OPERATION Connect the Model 464 Tool to the pressure line. Attach the tool to the tube by pressing the handle to retract collets. Push the tube into the tool until pressed against the tube stop. This instantly provides a complete seal. When the tool's handle is released the collets are engaged and ready for safe operation. Next apply test pressure to desired level, but do not exceed maximum operating pressure. To disconnect after operation cycle, press handle to release collets and pull to remove tool. APPLICATION The TestMaster® Model 464 Series Hydrostatic Test Tool is a snap-on tool, suitable for hydrostatic pressure testing and hydro-expansion of tubes with working pressures up to 40,000 psi (2,758 bar). This tool conforms to military, nuclear, automotive, and aerospace testing specifications such as API, ASTM, ASME, ISO, DIN, and BS. MATERIALS Wetted Parts: Heat-treated, stainless steel TOOL CONFIGURATION Collet Grip and Seal: On tube OD Gripping: Normally-closed Manual lever grip release Pressure-compensated spring grip OPERATING CONDITIONS 40,000 psi (2,758 bar) 32° F to 120° F (0° C to 49° C) Water, oil, or other liquids on request 0.24 in. to 0.79 in. (6.0 mm to 20.0 mm) Standard tube tolerances

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Model 464 Series-2

MAXIMUM PRESSURE Model 464 Series Hydrostatic Test Tools Model 464 Series Tool Specifications Tube OD Range * Note: Tools are designed for a dedicated tube diameter and do not cover the entire diameter range noted at each size. A single tube OD must be specified for the collet set. Special Configurations Available Upon Request Automatic Air-Bleed Valve Recommended for Optimal Performance BENEFITS Decreases cycle time Ensures proper tube depth engagement Prevents tube end collapse and eliminates scrap Accommodates shorter length tube or pipe Increases production throughput Contains all high-pressure...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.