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AIREX® R82

AIREX® R82

AIREX® R82

Product catalog summary
Overview: AIREX® R82 is a closed-cell, thermoplastic polymer foam known for its exceptional fire resistance, low smoke and toxicity, and excellent dielectric properties. It is ideal for structural lightweight applications requiring high fire resistance, radar transparency, or extreme temperature operation.
Key Specifications:
  • Operating temperature: -194 °C to +160 °C (-317 °F to +320 °F)
  • Maintains ductility at cryogenic temperatures
  • Very low moisture absorption
  • Good fatigue and impact resistance
  • Thermoformable with good sound and thermal insulation
Applications:
  • Aircraft and Aerospace: Interiors, cockpit doors, cryogenic tanks, insulating panels, radomes, helicopter rotor blades, general aviation
  • Road and Rail: Front-ends, side skirts, roof panels, interiors
  • Marine: Fast-ferries, fire-resistant interiors, radomes
  • Defense: Naval superstructures, antennas, combat communication systems
  • Industrial: High-temperature tooling, radomes, x-ray tables
Processing Methods:
  • Contact molding (hand/spray)
  • Adhesive bonding
  • Thermoforming
  • Pre-preg processing (up to 180 °C, 355 °F)
Fire Performance:
  • Aircraft standards (FAR 25.853/ABD0031): Passed flammability, smoke density, toxicity, and heat release tests
  • Rail standards (DIN 5510/2, NF F16-101, CEN TS 45545-2): Passed various flammability, smoke density, and dripping tests
Typical Properties:
  • Density ranges from 60 to 110 kg/m³ (3.75 to 6.85 lb/ft³)
  • Compressive strength ranges from 0.70 to 1.4 N/mm² (100 to 200 psi)
  • Tensile strength ranges from 1.7 to 2.2 N/mm² (250 to 320 psi)
  • Shear strength ranges from 0.80 to 1.4 N/mm² (120 to 200 psi)
  • Thermal conductivity at room temperature ranges from 0.036 to 0.040 W/m.K (0.25 to 0.28 BTU.in/ft².hr.°F)
Additional Information: The data provided are approximate values based on nominal density and DNV minimum values. No warranty is made regarding accuracy or results from using this information.
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Catalog excerpts

AIREX® R82-1

High Performance Structural Foam DATA SHEET 07.2011 - Replaces 02.2010DESCRIPTION AIREX® R82 is a closed-cell, thermoplastic polymer foam that combines outstanding fire resistance with very low smoke and toxicity, along with excellent dielectric properties. It has an outstanding strength to weight ratio, very low moisture absorption, is thermoformable and ductile. AIREX® R82 is an exceptional core material for use in structural lightweight applications that demand high fire resistance, radar transparency or operation in extremely hot or cold environments. CHARACTERISTICS ■ Fulfills most stringent fire requirements ■ Operating temperature from -194 °C to +160 °C (-317 °F to +320 °F) ■ Remains ductile at cryogenic temperatures ■ Excellent dielectric properties (radar outstanding transparency) ■ Very low moisture absorption ■ Good fatigue resistance ■ High impact resistance (non-brittle failure mode) ■ Thermoformable ■ Good sound and thermal insulation APPLICATIONS ■ Aircraft and Aerospace: Interiors, cockpit doors, cryogenic tanks, insulating panels, radomes, helicopter rotor blades, general aviation (fuselage and wing) ■ Road and Rail: Front-ends, side skirts, roof panels, interiors ■ Marine: Fast-ferries, fire resistant interiors, radomes ■ Defense: Naval superstructures, antennas, combat communication systems ■ Industrial: High temperature tooling, radomes, x-ray tables PROCESSING ■ Contact molding (hand/spray) ■ Adhesive bonding ■ Thermoforming ■ Pre-preg processing (up to 180 °C, 355 °F) Europe l Middle East l India l Africa Airex AG 5643 Sins, Switzerland T +41 41 789 66 00 l F +41 41 789 66 60 [email protected] North America l South America Baltek Inc. High Point, NC 27261, USA T +1 336 398 1900 l F +1 336 398 1901 [email protected] Asia l Australia l New Zealand 3A Composites (China) Ltd. 201201 Shanghai, China T +86 21 585 86 006 l F +86 21 338 27 298 [email protected]

 Open the catalog to page 1
AIREX® R82-2

Airex MECHANICAL PROPERTIES Finishing Options, other dimensions and closer tolerances upon request 11 Minimum values acc. DNV definition; test sample thickness 20 mm except tensile / impact properties (10 mm) and compressive modulus (40 mm) 2) Indicative test; further details on request The data provided gives approximate values for the nominal density and DNV minimum values according to DNV type approval certificate. The information contained herein is believed to be correct and to correspond to the latest state of scientific and technical knowledge. However, no warranty is made, either expressed...

 Open the catalog to page 2
AIREX® R82-3

AirexMECHANICAL PROPERTIES Finishing Options, other dimensions and closer tolerances upon request 11 Minimum values acc. DNV definition; test sample thickness 20 mm (3/4”) except tensile / impact properties 10 mm (3/8”) and compressive modulus 40 mm (1 %”) 2) Indicative test; further details on request The data provided gives approximate values for the nominal density and DNV minimum values according to DNV type approval certificate. The information contained herein is believed to be correct and to correspond to the latest state of scientific and technical knowledge. However, no warranty is made,...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.